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1994 Chevrolet Caprice CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Chevrolet Caprice car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Caprice automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Cooling Fans -> Passenger Cars Except Saturn -> SYSTEM DIAGNOSIS & TESTING -> 2.2L/4-134, 2.3L/4-138 & 3.1L/V6-192 ENGINE -> 4.6L/V8-279 Engine -> 4.9L/V8-300 Engine -> A/C Condenser Fan -> ACHIEVA, GRAND AM & SKYLARK -> AURORA -> BERETTA & CORSICA -> BONNEVILLE -> Both Coolant Fans Do Not Run -> CAMARO & FIREBIRD -> CAPRICE, IMPALA SS & ROADMASTER -> CAVALIER & SUNFIRE -> CENTURY, CUTLASS CIERA & CUTLASS CRUISER -> Coolant Fan Does Not Run At All -> Coolant Fan Does Not Turn Off w/Engine Coolant Cool, A/C Mode Selector Off & Ignition Switch In Run -> Coolant Fan Does Not Turn Off With Engine Cool, A/C Mode Selector Off & Ignition Switch In RUN -> Coolant Fan Does Not Turn Off With Engine Coolant Cool & A/C Mode Selector Off & Ignition switch in RUN -> Coolant Fan Does Not Turn Off With Ignition Switch In Run -> Coolant Fan Does Not Turn On -> Coolant Fan Input Test -> Coolant Fans Do Not Operate In High Speed With A/C Head Pressure Above 210 psi -> CORVETTE -> CUTLASS SUPREME, GRAND PRIX & REGAL -> DEVILLE, ELDORADO & SEVILLE -> EIGHTY EIGHT & NINETY EIGHT -> Engine Cooling Fan -> FLEETWOOD (RWD) -> HIGH SPEED CONDITIONS -> High Speed Coolant Fan Input Test -> HIGH SPEED OPERATION -> Lefthand Coolant Fan Does Not Operate In High Speed -> Lefthand Coolant Fan Does Not Operate In High Speed w/A/C Head Pressure Above 210 psi -> Lefthand Coolant Fan Does Not Operate In Low Speed -> Lefthand Coolant Fan Runs Continuously In High Speed w/Ignition Switch At Run, Engine Coolant Cool & A/C Off -> Lefthand Coolant fan Runs Continuously In High Speed With Ignition Switch At RUN, Engine Coolant Cool & A/C Off -> Lefthand Coolant Fan Runs Continuously In Low Speed w/Ignition Switch At Run, Engine Coolant Cool & A/C Off -> Lefthand Coolant Fan Runs Continuously In Low Speed With Ignition Switch At RUN, Engine Coolant Cool & A/C Off -> LOW SPEED CONDITIONS -> Low Speed Coolant Fan Input Test -> LOW SPEED OPERATION -> LUMINA & MONTE CARLO -> METRO -> PARK AVENUE & LESABRE -> Primary Cooling Fan Does Not Run -> Primary Cooling Fan Runs Continuously w/Engine Coolant Cool & A/C Mode Selector Off -> PRIZM -> RIVIERA -> Secondary Cooling Fan Does Not Run -> Secondary Cooling Or Generator Fan Runs Continuously w/Engine Coolant Cool & A/C Mode Selector Off -> SUNBIRD -> System Check -> System Diagnosis
Vehicle: 1994 Chevrolet Caprice 5.7 V8 GAS
AURORA
System Diagnosis
Refer to Fig. , for system diagnosis.
ACHIEVA, GRAND AM & SKYLARK
System Check
- With ambient air temperature above 70°F, open all doors, start car and set A/C mode selector on MAX. Coolant fan should turn on.
- With engine coolant below operating temperature, move A/C mode selector to OFF. Coolant fan should turn off in a short period of time.
- Run engine at fast idle for several minutes. Coolant fan should come on before the coolant temperature indicator comes on or the coolant temperature d...
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Drum Brakes -> Types 1 & 2 -> Adjustments -> PARKING BRAKE ADJUSTMENT -> SERVICE BRAKE ADJUSTMENT -> Type 1 -> Type 2
Vehicle: 1994 Chevrolet Caprice Classic 4.3 V8 GAS
These brakes have self-adjusting shoe mechanisms that assure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.
Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.
Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the automatic adjusters from functioning, thereby inducing lo...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1994 Chevrolet Caprice Classic 4.3 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1994 Chevrolet Caprice Classic LS 4.3 V8 GAS
- Raise and support vehicle.
- Mark position of shaft in relation to pinion flange for reassembly.
- Remove straps securing universal joint to pinion flange, then disconnect shaft from flange. Tape bearing cups to universal joint to prevent loss of ne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS
- Disconnect battery ground cable.
- Disconnect positive cable from alternator BAT terminal.
- Remove nut and bolt from upper brace.
- Loosen nut and move upper brace out of way.
- Remove bolt, nut and rear brace.
- Remove nuts, bolt and also lower brace.
- Remove engine harness electrica...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Fuel Cap Lamp ->
Vehicle: 1994 Chevrolet Caprice 5.7 V8 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. If...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at engine inlet manifold using hose clamp pliers.
- Remove heater inlet hose from engine inlet manifold.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse pr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet Caprice Classic 4.3 V8 GAS
- Disconnect battery ground cable.
- On models with mechanical cooling fan, proceed as follows:
- Rotate mechanical cooling fan tensioner pulley clockwise using a suitable 13 mm wrench while sliding belt from tensioner pulley.
- Remove fan ...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Chevrolet Caprice AUTOMOBILES
Component location diagrams for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. from 1990+.
 Plenum View Diagram for 1994 Chevrolet Caprice Classic 5.7 V8 GASComponents on diagram: |
 Front RH Side of Engine Compartment Diagram for 1994 Chevrolet Caprice LS 5.7 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1994 Chevrolet Caprice AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S.
 1994 Chevrolet Caprice LS 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1994 Chevrolet Caprice Classic 4.3 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Chevrolet Caprice AUTOMOBILES
OEM TSB listings for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS Auto Systems: |
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Document: Air Conditioning Compressor Replacement - Diagnosis Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Chevrolet Caprice AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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