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1994 Dodge RAM 1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Dakota, Full Size Pickups & Full Size Vans -> A/C COMPONENT DIAGNOSIS & TESTING -> BLOWER MOTOR TEST -> CLUTCH COIL TEST -> COMPRESSOR CLUTCH DIAGNOSIS -> DAMPED PRESSURE & ELECTRONIC TEMPERATURE CYCLING SWITCH TEST -> Dual Unit System -> EXPANSION VALVE TEST -> FIN SENSOR CLUTCH SWITCH TEST -> Full Size Vans -> HIGH PRESSURE CUT-OFF (HPCO) SWITCH TEST -> LOW PRESSURE CUT-OFF (LPCO) SWITCH TEST -> Single Front Unit -> THERMAL LIMITER SWITCH TEST
Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS
BLOWER MOTOR TEST
Inspect the following conditions for faulty blower motor operation:
- Blown Fuse.
- Open feed circuit.
- Open ground circuit.
- Faulty blower switch.
- Faulty blower motor.
- Faulty blower resistor.
COMPRESSOR CLUTCH DIAGNOSIS
- Ensure system is charged and refer to Fig. for compressor diagnosis.
- Test for battery voltage at Low Pressure Cut-Off switch.
- Test for battery voltage between compressor clutch connector terminals.
- Disconnect cycling clutch switch and jump the terminal p...
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Disc Brakes -> Ram 1500-3500 -> Brake Pad Service -> Inspection -> Installation -> Removal
Vehicle: 1994 Dodge RAM 1500 Pickup 5.9 V8 GAS
Removal
- Raise and support vehicle, then remove tire and wheel assemblies.
- Press caliper piston back into bore using suitable large, flat blade screwdriver, Fig. . Use large C-clamp if additional force is needed.
- Remove caliper mounting bolts with 3/8 hex wrench or socket, Figs. and .
- Rotate caliper rearward off rotor and out of steering knuckle support ledges, Fig. .
- Remove inboard and outboard brake pads, Fig. . Inboard pad has spring clip that holds it in caliper piston. Tilt pad out at top to unseat clip. Outboard pad has retaining spring that holds it in caliper. Unseat one sp...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 2005-06 Liberty w/2.4L & 3.7L Engines, 2005-06 Grand Cherokee, 1998-06 Durango, 1994-06 Dakota (Except 1994 2.5L), Ram Truck 1500-3500, Ram Van 1500-3500
Vehicle: 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1994 Dodge RAM 1500 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt, then remove mounting bolts.
- Remove nuts from wiring harness hold down, ground terminal and field terminals.
- Remove wire connectors, then alternator from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Chrysler LLC Trucks -> All Wheel Drive (AWD) Warning Lamp ->
Vehicle: 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS
This light monitors the AWD system. The light will turn on for a bulb check when the ignition switch is turned to the on position and may stay on for as long as three seconds. When the lamp is illuminated solid here is an A...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Dodge RAM 1500 Pickup 5.2 V8 GAS
- Disconnect battery ground cable, then drain cooling system into a suitable container.
- Disconnect throttle cable, then remove hose clamps and hoses.
- Remove overflow tank hose from filler neck nipple.
- Remove overflow tank from fan shroud T-slots.
- Disconnect windshield washer reservoir tank electrical connectors, then ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge RAM 1500 Pickup 5.9 V8 GAS
- Attach a suitable wrench to pulley mounting bolt of automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
- Position new drive belt over all pulleys ex...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
Component location diagrams for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S.
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
OEM TSB listings for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE MS9602) - REVISED Vehicle: 1994 Dodge RAM 1500 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge RAM 1500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge RAM 1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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