1994 Ford Mustang Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford Mustang

  • 1994 Ford Mustang 3.8 V6 GAS, CID:232, Fuel Injection, Aspiration:232, Engine VIN:, Desg:4
  • 1994 Ford Mustang GT 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:T
  • 1994 Ford Mustang Cobra 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:D

BRAKE SERVICE PROCEDURES FOR 1994 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Mustang cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> BRAKE DISTRIBUTION VALVE & SWITCH -> BRAKE WARNING LIGHT SWITCHES -> COMBINATION VALVE -> Description -> DIAGONALLY SPLIT SYSTEMS -> Failure Warning Switch -> FRONT & REAR SPLIT SYSTEMS -> Metering Valve -> Proportioner Or Pressure Control Valves -> PROPORTIONING VALVE -> Testing -> Testing Warning Light System
Vehicle: 1994 Ford Mustang Cobra 5.0 V8 GAS

FRONT & REAR SPLIT SYSTEMS

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the master cylinder is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems, Fig. .

If a failure of a rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder bore. Primary p...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Mustang cars and light trucks from 1990+.

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> BRAKE DISC SERVICE
Vehicle: 1994 Ford Mustang GT 5.0 V8 GAS

Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the left and right brakes.

Do not attempt to refinish the rubbing surfaces unless precision equipment...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Mustang cars and light trucks from 1990+.

Anti-lock Brakes -> Mustang -> Description -> ABS Hydraulic Control Unit & Anti-Lock Brake Control Module -> Anti-Lock Brake Sensor -> Brake Master Cylinder -> OPERATION -> Power Brake Booster -> SYSTEM COMPONENTS
Vehicle: 1994 Ford Mustang GT 5.0 V8 GAS

SYSTEM COMPONENTS
Power Brake Booster

The diaphragm-type power brake booster is a self-contained unit, mounted on the firewall. The booster uses engine intake manifold vacuum and atmospheric pressure for its power. Other than the power brake booster check valve, the booster is serviced only as an assembly. The booster must be replaced if it becomes damaged or inoperative.

Brake Master Cylinder

The brake master cylinder consists of a fluid reservoir, reservoir control valve and a fluid level indicator. The fluid level indicator is located inside the brake master cylinder reservoir and re...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Mustang cars and light trucks from 1990+.

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Adjustments -> CONTINENTAL, COUGAR, MARK VII & THUNDERBIRD -> ESCORT & TRACER -> MARK VII -> MUSTANG -> Parking Brake -> PROBE -> SABLE & TAURUS
Vehicle: 1994 Ford Mustang 3.8 V6 GAS

MARK VII
Parking Brake
  • Fully release parking brake, then place transmission in neutral and support vehicle at rear axle.
  • Tighten adjuster nut until levers on calipers just begin to move, then loosen adjuster nut until levers just return to stop position.
  • Apply and release parking brake. Check levers on caliper to determine if they are fully returned by attempting to pull lever rearward. If lever moves, the adjustment is too tight and must be readjusted.
CONTINENTAL, COUGAR, MARK VII & THUNDERBIRD
Parking Brake
  • Fully release parking brake, then place transmission in neutral and support vehi...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Mustang cars and light trucks from 1990+.

Anti-lock Brakes -> Mustang -> Description -> ABS Hydraulic Control Unit & Anti-Lock Brake Control Module -> Anti-Lock Brake Sensor -> Brake Master Cylinder -> OPERATION -> Power Brake Booster -> SYSTEM COMPONENTS
Vehicle: 1994 Ford Mustang 3.8 V6 GAS

SYSTEM COMPONENTS
Power Brake Booster

The diaphragm-type power brake booster is a self-contained unit, mounted on the firewall. The booster uses engine intake manifold vacuum and atmospheric pressure for its power. Other than the power brake booster check valve, the booster is serviced only as an assembly. The booster must be replaced if it becomes damaged or inoperative.

Brake Master Cylinder

The brake master cylinder consists of a fluid reservoir, reservoir control valve and a fluid level indicator. The fluid level indicator is located inside the brake master cylinder reservoir and re...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford Mustang BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford Mustang AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford Mustang cars and light trucks from 1990+.

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Caliper Service -> Assemble -> CALIPER OVERHAUL -> CALIPER, REPLACE -> CAPRI -> Cleaning & Inspection -> CONTINENTAL, COUGAR, MARK VIII & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> Disassemble -> ESCORT & TRACER -> Inspection -> Installation -> MARK VII -> MUSTANG -> PROBE -> Removal -> SABLE & TAURUS
Vehicle: 1994 Ford Mustang 3.8 V6 GAS

CALIPER, REPLACE
MARK VII
Removal
  • Raise and support vehicle, then remove tire and wheel assemblies.
  • Disconnect fitting on rear brake tube from hose end fitting at frame mounted bracket. Plug end of brake tube to prevent fluid loss and entry of dirt.
  • Remove horse shoe retaining clip from hose fitting and disengage hose from bracket.
  • Disconnect parking cable from lever, Fig. , using care to avoid kinking or cutting cable or return spring, then remove screw from caliper key, Fig. , then remove caliper locating pins.
  • Slide caliper key and support spring from anchor plate, Fig. , noting the...

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