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1994 Ford Thunderbird CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Compressor Service -> FRONT & REAR HEAD GASKET, REED VALVE, VALVE PLATE & FRONT SHAFT SEAL, REPLACE -> 10P13, 10P15C & 10P15F -> Installation -> Removal
Vehicle: 1994 Ford Thunderbird SC 3.8 V6 GAS
10P13, 10P15C & 10P15F
The refrigerant system must be discharged and the compressor removed from the vehicle before performing this procedure.
Removal
- Drain oil from compressor through manifold openings.
- Clamp compressor in suitable vise, then remove clutch assembly.
- Remove snap ring and clutch field coil using suitable tools.
- Remove felt and retainer from front of compressor.
- Remove shaft key using shaft key remover tool No. T81P-19623-NH, or equivalent.
- Remov...
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BRAKE SERVICE PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Description -> CAPRI & PROBE -> CONTINENTAL, COUGAR, MARK VII, MARK VIII, MUSTANG & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER
Vehicle: 1994 Ford Thunderbird LX 3.8 V6 GAS
CONTINENTAL, COUGAR, MARK VII, MARK VIII, MUSTANG & THUNDERBIRD
Sliding caliper rear disc brakes are used on Continental, Mark VII, Mark VIII, Mustang and Thunderbird, Figs. through . The caliper is basically the same as the larger front wheel caliper; however, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.
The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1993-97 Cougar, Thunderbird & XR-7
Vehicle: 1994 Ford Thunderbird SC 3.8 V6 GAS
The inertia switch is located at ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1994 Ford Thunderbird SC 3.8 V6 GAS
- Raise and support vehicle.
- Index-mark driveshaft. Place a paint index-mark on pinion flange to driveshaft centering socket yoke.
- Remove driveshaft-to-driveshaft pinion flange bolts.
- Place a paint index-mark on driveshaft slip-yoke to transmissio...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Starter, Replace
Vehicle: 1994 Ford Thunderbird LX 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter shield, if equipped.
- Disconnect starter cable and push on connector. When disconnecting hardshell connector at S-terminal, grasp plastic shell and pull off. Do not pull on wire. Be careful to pull straight off to prevent damage to conn...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Ford Motor Co. Cars -> Traction Control System Warning Lamp ->
Vehicle: 1994 Ford Thunderbird SC 3.8 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Ford Thunderbird LX 3.8 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube using hose clamp pliers.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Ford Thunderbird AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Ford Thunderbird LX 4.6 V8 GAS
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pulley...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Ford Thunderbird AUTOMOBILES
Component location diagrams for most 1994 Ford Thunderbird cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Ford Thunderbird AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Ford Thunderbird cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Ford Thunderbird AUTOMOBILES
OEM TSB listings for most 1994 Ford Thunderbird cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1994 Ford Thunderbird LX 4.6 V8 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1994 Ford Thunderbird LX 4.6 V8 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Ford Thunderbird AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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