1994 GMC G35/G3500 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 GMC G35/G3500 VAN

  • 1994 GMC G35/G3500 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 GMC G35/G3500 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 GMC G35/G3500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 GMC G35/G3500 VAN Rally 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
  • 1994 GMC G35/G3500 VAN Rally 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N
  • 1994 GMC G35/G3500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1994 GMC G35/G3500 VAN Vandura 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1994 GMC G35/G3500 VAN Vandura 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:Y
  • 1994 GMC G35/G3500 VAN Vandura 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:N

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 1994 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and tighten forward brake pipe at...

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BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1994 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

Removal

  • Siphon 2/3 of brake fluid from master cylinder reservoir serving front disc brakes.
  • Raise vehicle, support on jack stands and remove front wheels.
  • Bottom caliper piston in bore. Insert a screwdriver between inboard shoe and piston, then pry piston back into bore. The piston can also be bottomed in the bore with a large C-clamp, Fig. .
  • Remove support key retaining screw.
  • Drive caliper support key and spring from steering knuckle with a suitable drift and hammer, Fig. .
  • Lift caliper from anchor plate and off rotor, Fig. . Hang caliper from coil spring with wire. Do not allow cal...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Drum Brakes -> General System Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1994 GMC G35/G3500 VAN Vandura 4.3 V6 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe, oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out-of-roundness and heat spotting. If drums are cracked or heat spotted, they must be ...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Drum Brakes -> Inspection
Vehicle: 1994 GMC G35/G3500 VAN Rally 7.4 V8 GAS

  • Inspect components for damage or unusual wear. Replace as necessary.
  • Inspect backing plate attaching bolts, and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Drum Brakes -> Inspection
Vehicle: 1994 GMC G35/G3500 VAN Vandura 7.4 V8 GAS

  • Inspect components for damage or unusual wear. Replace as necessary.
  • Inspect backing plate attaching bolts, and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GMC G35/G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GMC G35/G3500 VAN cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 1994 GMC G35/G3500 VAN Rally 5.7 V8 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service, Removal" and "Caliper S... "

CLICK HERE TO GET FULL ACCESS TO 1994 GMC G35/G3500 VAN BRAKE SERVICE PROCEDURES

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