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1994 GMC Sonoma CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> HEATER SYSTEM DIAGNOSIS & TESTING -> ASTRO, SAFARI, C, G, K, P, S & T SERIES -> Heater Functional Check -> Heater Functional Test -> Insufficient Heater Or Defrosting -> Insufficient Heating Or Defrosting -> LUMINA APV & TRANS SPORT -> TRACKER
Vehicle: 1994 GMC Sonoma 2.2 L4 GAS
ASTRO, SAFARI, C, G, K, P, S & T SERIES
Heater Functional Test
Before starting the functional test, the vehicle should be idling with coolant hot and thermostat open. Coolant temperature should be approximately 194°F.
- Cycle the temperature lever to the extreme ends of travel in control assembly to ensure cable is properly adjusted.
- Set mode lever to Vent position.
- Air equal in temperature to outside air should be discharged from the instrument panel outlets.
- Air should not blow from floor outlets, defroste...
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BRAKE SERVICE PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
Power Brake Units -> Bendix Brake Boosters -> Description
Vehicle: 1994 GMC Sonoma 4.3 V6 GAS
In order to properly service power brake systems, a thorough understanding of the power assist system is necessary. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort necessary to obtain acceptable stopping performance.
Hydraulic assist units incorporate a basic open center spool valve, hydraulic cylinder and an accumulator assembly in a common housing. When the brake pedal is depressed, the hydraulic piston moves forward closing off fluid relief passages, the spool valve applies flui...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 S/T Series Blazer, Bravada, Jimmy & Pickup -> Normal Service -> Severe Service
Vehicle: 1994 GMC Sonoma 4.3 V6 GAS
Normal Service
R...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Install -> One Piece Driveshaft -> Rear -> Remove -> Two Piece Driveshaft
Vehicle: 1994 GMC Sonoma 4.3 V6 GAS
Front
Remove
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
Install
- Remove the tape or rubber band from the front U-joint
- Install the front propeller shaf...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
Starter, Replace
Vehicle: 1994 GMC Sonoma 4.3 V6 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- Raise and support front of vehicle.
- Raise vehicle half way to gain access to starter motor.
- Re...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1994 GMC Sonoma 2.2 L4 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 GMC Sonoma 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump inlet.
- Remove radiator outlet hose from coolant pump inlet and from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 GMC Sonoma AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 GMC Sonoma 4.3 V6 GAS
- Remove belt tensioner pulley retaining bolt...
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COMPONENT LOCATION DIAGRAMS FOR 1994 GMC Sonoma AUTOMOBILES
Component location diagrams for most 1994 GMC Sonoma cars and light trucks sold in the U.S. from 1990+.
LH Side of Steering Column Wiring Diagram for 1994 GMC Sonoma 2.2 L4 GAS Components on diagram: |
RWAL Components Diagram for 1994 GMC Sonoma 4.3 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 GMC Sonoma AUTOMOBILES
OEM drawn wiring diagrams for most 1994 GMC Sonoma cars and light trucks sold in the U.S.
1994 GMC Sonoma 4.3 V6 GAS Wiring Diagram Components on diagram: |
1994 GMC Sonoma 4.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 GMC Sonoma AUTOMOBILES
OEM TSB listings for most 1994 GMC Sonoma cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 GMC Sonoma 2.2 L4 GAS Auto Systems: |
Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 GMC Sonoma 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 GMC Sonoma AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 GMC Sonoma cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 GMC Sonoma cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 GMC Sonoma cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 GMC Sonoma cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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