1994 Mitsubishi Expo Brake Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Mitsubishi Expo car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 1994 Mitsubishi Expo automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Expo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mitsubishi Expo cars and light trucks from 1990+.

Power Brake Units -> Description
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS

The power brake unit is a vacuum assist diaphragm assembly which multiplies the force exerted on the master cylinder piston in order to increase the hydraulic pressure delivered to the wheel calipers. This effectively decreases the effort necessary to attain sufficient stopping performance.

Vacuum assist units are powered by the opposition of engine vacuum to atmospheric pressure. A piston, cylinder and flexible diaph...

CLICK HERE TO GET FULL ACCESS TO 1994 Mitsubishi Expo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Expo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mitsubishi Expo cars and light trucks from 1990+.

MITSUBISHI, DISC BRAKES -> Van/Wagon -> BRAKE PADS, REPLACE
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS

  • Raise and support vehicle, then remove front wheel.
  • Remove lockpin bolt, Fig. .
  • Lift up caliper body, using the guide pin bolt as a fulcrum. Use wire to suspend the caliper.
  • Remove inner and outer shims, pad assemblies, and pad clips from caliper support.
  • Measure hub torque using suitable spring scale, Fig. .
  • Inspect all components, replacing as necessary.
  • Clean exposed part of piston, then compress piston.
  • Reverse...

CLICK HERE TO GET FULL ACCESS TO 1994 Mitsubishi Expo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Expo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mitsubishi Expo cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> Except Pickup -> General Malfunction Diagnosis -> Pickup -> Transient Malfunction Diagnosis
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS

[[table data]]

General Malfunction Diagnosis

Except Pickup

Problems related to the Anti-Lock Brake System (ABS) can generally be classified as electrical or hydraulic.

For problems in the electrical system, a self-diagnostic function is built into the Electronic Control Unit (ECU), allowing the ABS warning lamp to illuminate as a warning to the driver in the event of an abnormality. In this instance, inspections can be performed with a voltmeter, Multi-Use Tester (MUT), oscilloscope or the ABS warning lamp.

Problems with the hydraulic system can be located in the same manner as ordinary brakes. It...

CLICK HERE TO GET FULL ACCESS TO 1994 Mitsubishi Expo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Expo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mitsubishi Expo cars and light trucks from 1990+.

MITSUBISHI, DISC BRAKES -> Van/Wagon -> CALIPER INSTALLATION
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS

Reverse removal procedure to install, tighten...

CLICK HERE TO GET FULL ACCESS TO 1994 Mitsubishi Expo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Expo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mitsubishi Expo cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Wheel Cylinder
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS

Master Cylinder

Overhaul
  • Disassemble master cylinder in numbered sequence shown, Figs. and . Note the position of all parts as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Fig. .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • Use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models except Precis, with pushrod depressed, remove piston stopper bolt, the...

CLICK HERE TO GET FULL ACCESS TO 1994 Mitsubishi Expo BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Mitsubishi Expo AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Mitsubishi Expo cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 1993 -> 1993-94 -> 1994-96 -> 1995-96 -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Except Pickup -> Expo -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Unit -> Mirage -> Modulator -> Montero -> Pickup -> Rear Speed Sensor
Vehicle: 1994 Mitsubishi Expo 2.4 L4 GAS

Brake System Bleed

  • Bleed brake master cylinder as follows:
    • Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
    • With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
  • Start engine and bleed air from hydraulic lines. Refer to Figs. through for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
  • Ensure brake pedal feels firm when applied. Check and fill mas...

CLICK HERE TO GET FULL ACCESS TO 1994 Mitsubishi Expo BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1994 Mitsubishi Expo vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find