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1994 Saab 900 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saab REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Charging Valve Locations -> Imported Cars & Light Trucks & Vans -> 1993-95 Saab
Vehicle: 1994 Saab 900 SE 2.5 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 1993 -> 1994-96 -> 1996 9000 -> 900 -> 9000 -> Replacement -> Vacuum Pump
Vehicle: 1994 Saab 900 S 2.1 L4 GAS
Replacement
900
1993
- Remove steering column trim cover.
- Remove ashtray, then the lower dash panel.
- Remove vacuum hose from booster.
- Remove wiring harness from booster.
- Disconnect brake lines from master cylinder.
- Temporarily plug these lines to avoid loss of fluid.
- Remove retaining clip and pin from linkage between brake pedal and pushrod to booster.
- Remove four bolts securing booster to bulkhead and pedal assembly.
- Remove booster and master cylinder as an assembly.
- Reverse procedure to install, then bleed brake system as outlined in "Hydraulic Brake Systems."
1994-96
- Remove ba...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Saab -> Fuel Filter Scheduled Maintenance -> 1990-98 900 -> Normal Service -> Severe Service
Vehicle: 1994 Saab 900 Turbo Commemorative Edition 2.0 L4 GAS
Normal Service
Replace every 65,000...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Saab 900 SE 2.5 V6 GAS
- Remove dust cap and loosen hub center nut, Fig. . Do not completely remove nut.
- Raise and support vehicle, then remove wheel.
- Remove hub center nut, then ball joint nut.
- Remove ball joint using a suitable ball joint tool.
- Remove anti-roll bar nut and collect washer and rubber bushing.
- Press spring link down.
- Tap driveshaft out of hub using rubber mallet, then move strut aside and pull out drives...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Saab 900 SE Turbo 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove air cleaner and air induction hose from between air cleaner and throttle body.
- Remove belt tensioner.
- Raise and support vehicle then remove righthand front wheel.
- Remove cover for belt drive.
- Disconnect red (positive) battery cable and D+ cabl...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Cabin Air Filter Service -> Saab -> 1994-98 900 & 1999-2002 9-3
Vehicle: 1994 Saab 900 S 2.1 L4 GAS
The cabin air filter should be replaced every 30,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect the battery ground cable.
- Note the position of the windshield wiper blades on the windshield.
- Remove the windshield wiper arm retaining nuts, then the wiper arms.
- Remove the cowl panel retaining screws.
- Disconnect hoses and clamps from the upper cowl panel, then remove the panel.
- Remove the windshield wiper motor and linkage attaching s...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Saab -> Central Warning Lamp ->
Vehicle: 1994 Saab 900 Turbo 2.0 L4 GAS
The central warning lamp illuminates when a fault occurs, if a warning lamp is illuminated in a system having to do with the vehicles safety (...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Radiator, Replace
Vehicle: 1994 Saab 900 SE 2.5 V6 GAS
- Remove grille.
- Release engine oil cooler (as equipped) and hang it up in such a way that hoses are not damaged.
- Remove condenser from radiator.
- Disconnect and remove battery.
- Remove battery shelf.
- Open drain plug and drain coolant.
- Remove lid on expansion tank to speed up draining.
- Undo upper radiator hoses from radiator, remove top hose.
- Separate radiator fan's electrical connections.
- Release servo pump's oil pipe and clips for radiator's breather hose from radiator crossmember and tur...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Saab 900 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Saab 900 SE Turbo 2.0 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Saab 900 AUTOMOBILES
Component location diagrams for most 1994 Saab 900 cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Saab 900 AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Saab 900 cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Saab 900 AUTOMOBILES
OEM TSB listings for most 1994 Saab 900 cars and light trucks sold in the U.S. from 1985+.
Document: WARRANTY ADMINISTRATION - POLICIES FOR USED VEHICLES PURCHASED THROUGH GM-SPONSORED AUCTIONS Vehicle: 1994 Saab 900 S 2.1 L4 GAS Auto Systems: |
Document: INFORMATION FOR DEALERS ON HOW TO SUBMIT A FIELD PRODUCT REPORT - REVISED Vehicle: 1994 Saab 900 S 2.1 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Saab 900 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Saab 900 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Saab 900 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Saab 900 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Saab 900 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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