1995 BMW 540I Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 BMW 540I cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Control Unit, Replace -> Front Speed Sensor, Replace -> Hydraulic Unit, Replace -> Rear Speed Sensor, Replace
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems," for procedures.

Component Replacement

Hydraulic Unit, Replace
  • Remove coolant expansion tank.
  • Remove brake lines from hydraulic unit as follows: front left; front right; rear left; rear right.
  • Remove brake hydraulic lines from master cylinder to hydraulic unit.
  • Remove hydraulic cover, then loosen, but do not remove, unit mounting bolts.
  • Remove mounting screws, then disconnect multiple pin connector and ground wire.
  • Remove hydraulic unit by pulling front up and disconnecting rear.
  • Reverse procedure to install. Ensuring hydraulic lines are ...

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BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 BMW 540I cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> 525, 530, 740 & 750 & 1995 540 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Component Tests -> Connector Terminal Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> M3, Z3, 318, 323, 325 & 328 -> Wiring Diagrams
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnosis is only available using the BMW Diagnostic System. Refer to BMW testing system manufacturer's instructions to diagnosis cruise control malfunctions.

Diagnostic Trouble Code Interpretation

Refer to Fig. for Diagnostic Trouble Code (DTC) interpretation.

Wiring Diagrams

Refer to Figs. throu...

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CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 BMW 540I cars and light trucks from 1990+.

Hydraulic Brake Systems -> Precautions -> Battery Ground Cable
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 BMW 540I cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Overhaul -> Rear -> Replace
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Replace

Front
  • Raise and support vehicle, then remove front tire and wheel.
  • Drain moderate amount of brake fluid from reservoir using suitable syringe.
  • Disconnect caliper brake hose.
  • Remove caliper bolts and disconnect brake pad wear sensor electrical connector.
  • Remove caliper toward rear.
  • Reverse procedure to install, noting the following:
    • Tighten mounting bolts to specifications.
    • Bleed brake system.
    • Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
  • Raise and support vehicle, then remove rear tire and wheel assembly.
  • Drain moderate amount of brake fluid from reservoir u...

CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 BMW 540I cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Refer t...

CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 BMW 540I cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Brake Booster Vacuum Supply Check -> Function Test -> Hydraulic Booster Supply
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Function Test

  • Operate brake pedal 10 times with engine stopped.
  • If brake pedal gives, system is okay.
  • On models equipped with vacuum booster systems,if brake pedal does not give, check valve, vacuum hose and/or rubber ring between master cylinder and brake booster could be faulty.
  • On models equipped with hydraulic booster systems, check for faulty power steering pump, lines, accumulator and hydr...

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