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1995 Chevrolet K3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> CONTROL ASSEMBLY, REPLACE -> ASTRO, BRAVADA & SAFARI -> C & K SERIES -> G & P SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> S & T Series
Vehicle: 1995 Chevrolet K3500 Pickup 6.5 V8 DIESEL
ASTRO, BRAVADA & SAFARI
- Disconnect battery ground cable.
- Remove instrument trim panel and cables.
- Disconnect all control cables and electrical and vacuum connectors from control assembly as equipped, noting position for installation.
- Remove control assembly.
- Reverse procedure to install.
C & K SERIES
- Disconnect battery ground cable.
- Remove instrument panel trim panel.
- Remove control assembly attaching screws, then draw unit out of instrument panel.
- Disconnect electrical connectors from rear of contro...
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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
Power Brake Units -> Bendix Brake Boosters -> Troubleshooting -> Accumulator Leak-Down, System Does Not Hold Charge -> Grabby Brakes Or Booster Chatters/Pedal Vibrates -> Slow Brake Pedal Return
Vehicle: 1995 Chevrolet K3500 Pickup 7.4 V8 GAS
Slow Brake Pedal Return
- Excessive seal friction in booster.
- Faulty spool action.
- Restriction in return line from booster to pump reservoir.
- Damaged input rod end.
Grabby Brakes Or Booster Chatters/Pedal Vibrates
- Faulty spool action caused by contamination in ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1995 Chevrolet K3500 Pickup 7.4 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1995 Chevrolet K3500 Pickup 5.7 V8 GAS
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1995 Chevrolet K3500 Pickup 7.4 V8 GAS
- Disconnect battery ground cable.
- Remove starter braces or heat shields, if equipped.
- Disconnect starter solenoid electrical connectors.
- Raise and support vehicle.
- Remove attaching bolts, nuts and washers from starter mot...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1995 Chevrolet K3500 Pickup 7.4 V8 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chevrolet K3500 Pickup 6.5 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Chevrolet K3500 Pickup 6.5 V8 DIESEL
- Rotate tensioner arm counterclockwise using 3/8 inch breaker bar.
- Remove belt from pulleys.
- Route new belt over all pulleys except tensioner arm.
- Rotate tensioner arm co...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
Component location diagrams for most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Behind Center Of I/P Diagram for 1995 Chevrolet K3500 Pickup 5.7 V8 GAS Components on diagram: |
LH Side Of Transmission Diagram for 1995 Chevrolet K3500 Pickup 6.5 V8 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S.
1995 Chevrolet K3500 Pickup 5.7 V8 GAS Wiring Diagram Components on diagram: |
1995 Chevrolet K3500 Pickup 5.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
OEM TSB listings for most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1995 Chevrolet K3500 Pickup 5.7 V8 GAS Auto Systems: |
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1995 Chevrolet K3500 Pickup 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Chevrolet K3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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