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1995 Ford Aerostar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 Ford Aerostar car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Aerostar automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> INSTRUMENT PANEL, REPLACE -> RANGER & EXPLORER -> WINDSTAR
Vehicle: 1995 Ford Aerostar 4.0 V6 GAS
RANGER & EXPLORER
- Disconnect battery ground cable.
- Disconnect wiring connectors in engine compartment.
- Remove two bolts retaining hood latch control handle and cable.
- Remove parking brake release attaching bolts.
- Remove upper series console, if equipped.
- On Ranger models, move transfer case control to far forward position.
- On all models, remove instrument panel steering column cover by removing attaching screws and pulling up on grasshopper clips.
- Remove bolt to bracket at right of accelerator pedal.
- Remove inst...
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BRAKE SERVICE PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Brake Service -> Explorer -> Installation -> Parking Brake w/Rear Disc -> Removal
Vehicle: 1995 Ford Aerostar 4.0 V6 GAS
Removal
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove brake drum. If brake drum will not come off, remove rubber plug from adjuster hole and insert a screwdriver and brake adjustment tool No. D81L-1103-C, or equivalent, to disengage brake shoe adjusting lever and loosen brake adjuster screw .
- Inspect wheel cylinders for signs of leakage. If evidence of leakage is present, service cylinders as necessary.
- Install brake cylinder clamp tool No. D 81L-1103-B, or equivalent, over ends of wheel cylinder, then contract brake shoes as follows:
- Disengage adjusting lever ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1995 Ford Aerostar 3.0 V6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Install -> Rear -> Remove
Vehicle: 1995 Ford Aerostar 3.0 V6 GAS
Front
Remove
- Mark driveshaft and axle companion flanges as well as driveshaft boot and transfer case front output, so driveshaft can be reinstalled in same position.
- Release Oetiker low-profile clamp on driveshaft boot with boot clamp pliers tool No. D87P-1090-A or equivalent and free boot from transfer case.
- Remove axle snubber from beneath pinion.
- Remove four bolts retaining front driveshaft to front axle companion flange.
- Remove nuts from transmission mount studs in front crossmember.
- Raise (jack) transfer case so transmission mount studs are almost out of front crossmember.
- Slid...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Alternator, Replace
Vehicle: 1995 Ford Aerostar 4.0 V6 GAS
- Disconnect battery ground.
- Remove snow and ice shield.
- Remove air intake shield.
- Disconnect wire harness attachments to alternator assembly.
- Remove wiring connector brackets.
- Loosen drive belt ten...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 1993-97 -> Continuous Memory -> EEC -> EEC IV -> EEC V -> Except Malfunction Indicator Lamp (MIL) -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> Malfunction Indicator Light -> PCM Reset Using Generic Scan Tool
Vehicle: 1995 Ford Aerostar 3.0 V6 GAS
EEC
Except Malfunction Indicator Lamp (MIL)
When using NGS tool No. 007-00500, or equivalent, select Diagnostic Test Mode Results, then press CLEAR or disconnect battery ground cable. Codes will be erased from back-up memory after 24 hours.
Malfunction Indicator Light
- Activate diagnostic test mode.
- Disconnect diagnostic connector.
- Jump BL/W and GY/BL wires using suitable jumper wire.
- Wait about two seconds.
- Remove jumper wire and reconnect diagnostic connector.
- MIL will stay on, and codes will be erased.
EEC IV
Continuous Memory
This lamp should light when the ignition is turned On. After the engin...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1995 Ford Aerostar 4.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Ford Aerostar AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Ford Aerostar 4.0 V6 GAS
- Raise tensioner by turning counterclockwise, then remove belt.
- Install new be...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Ford Aerostar AUTOMOBILES
Component location diagrams for most 1995 Ford Aerostar cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Connector & Component Locations Diagram for 1995 Ford Aerostar 4.0 V6 GASComponents on diagram: |
 Body Connector & Component Locations Diagram for 1995 Ford Aerostar 4.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1995 Ford Aerostar AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Ford Aerostar cars and light trucks sold in the U.S.
 1995 Ford Aerostar 4.0 V6 GAS Wiring DiagramComponents on diagram: |
 1995 Ford Aerostar 3.0 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 Ford Aerostar AUTOMOBILES
OEM TSB listings for most 1995 Ford Aerostar cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1995 Ford Aerostar 3.0 V6 GAS Auto Systems: |
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Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1995 Ford Aerostar 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Ford Aerostar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Ford Aerostar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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