1995 GMC G25/G2500 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1995 GMC G25/G2500 VAN

  • 1995 GMC G25/G2500 VAN Rally 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1995 GMC G25/G2500 VAN Rally 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1995 GMC G25/G2500 VAN Rally 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1995 GMC G25/G2500 VAN Rally 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P
  • 1995 GMC G25/G2500 VAN Vandura 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:Z
  • 1995 GMC G25/G2500 VAN Vandura 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:H
  • 1995 GMC G25/G2500 VAN Vandura 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:K
  • 1995 GMC G25/G2500 VAN Vandura 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 1995 GMC G25/G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 GMC G25/G2500 VAN cars and light trucks from 1990+.

Drum Brakes -> Inspection
Vehicle: 1995 GMC G25/G2500 VAN Vandura 4.3 V6 GAS

  • Inspect components for damage or unusual wear. Replace as necessary.
  • Inspect backing plate attaching bolts, and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...

CLICK HERE TO GET FULL ACCESS TO 1995 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 GMC G25/G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 GMC G25/G2500 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1995 GMC G25/G2500 VAN Vandura 6.5 V8 DIESEL

Delco-Moraine Master Cylinder

Composite Type

When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • P...

CLICK HERE TO GET FULL ACCESS TO 1995 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 GMC G25/G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 GMC G25/G2500 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1995 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

CLICK HERE TO GET FULL ACCESS TO 1995 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 GMC G25/G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 GMC G25/G2500 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1995 GMC G25/G2500 VAN Rally 6.5 V8 DIESEL

2WD Models

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor.
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back...

CLICK HERE TO GET FULL ACCESS TO 1995 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 GMC G25/G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 GMC G25/G2500 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 1995 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

Removal

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

Installation

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush ...

CLICK HERE TO GET FULL ACCESS TO 1995 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1995 GMC G25/G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1995 GMC G25/G2500 VAN cars and light trucks from 1990+.

Drum Brakes -> Inspection
Vehicle: 1995 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

  • Inspect components for damage or unusual wear. Replace as necessary.
  • Inspect backing plate attaching bolts, and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...

CLICK HERE TO GET FULL ACCESS TO 1995 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES

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