1996 Chevrolet C2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chevrolet C2500 Pickup

  • 1996 Chevrolet C2500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 1996 Chevrolet C2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:S
  • 1996 Chevrolet C2500 Pickup 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
  • 1996 Chevrolet C2500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 1996 Chevrolet C2500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 1996 Chevrolet C2500 Pickup 5.0 V8 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and tighten forward brake pipe at...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 1996 Chevrolet C2500 Pickup 5.0 V8 GAS

Removal

  • Remove caliper assembly as outlined above.
  • Remove inboard pad with retainer spring. Dislodge outboard pad and position caliper on the front suspension so the brake hose will not support the weight of the caliper.
  • Remove two sleeves from inboard ears of the caliper.
  • Remove four rubber bushings from the grooves in each of the caliper ears.

Installation

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with Delco Silicone Lube or equivalent.
  • Install new bushings and sleeves in caliper ears. Position the sleeve so that the end toward the pad is flush ...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 1996 Chevrolet C2500 Pickup 7.4 V8 GAS

The procedures to remove & install the brake pads are outlined under "Caliper Service, Removal" and "Caliper S... "

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> Inspection
Vehicle: 1996 Chevrolet C2500 Pickup 6.5 V8 DIESEL

  • Inspect components for damage or unusual wear. Replace as necessary.
  • Inspect backing plate attaching bolts, and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1996 Chevrolet C2500 Pickup 6.5 V8 DIESEL

Master Cylinder

  • On models with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire connector...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chevrolet C2500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Full Size Except C & K Series
Vehicle: 1996 Chevrolet C2500 Pickup 6.5 V8 DIESEL

Astro & Safari

For power brake unit replacement procedures, refer to "Delco Moraine Brake Boosters."

Full Size Except C & K Series

Before disconnecting lines from power unit, depress and release brake pedal several times to allow pressure to discharge from accumulator.

  • On P30 motor home, raise and support vehicle.
  • On all models, remove master cylinder to power brake unit attaching nuts, then position master cylinder aside. Do not disconnect brake lines from master cylinder.
  • Disconnect hydraulic lines from power brake unit. Plug all lines and ports to prevent fluid loss and ...

CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet C2500 Pickup BRAKE SERVICE PROCEDURES

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