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1996 Dodge RAM 2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Dodge RAM 2500 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge RAM 2500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Vacuum & Wiring Diagrams -> Light Trucks & Vans -> Air Conditioning & Heater
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Disc Brakes -> Ram 1500-3500 -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1996 Dodge RAM 2500 Pickup 5.2 V8 GAS
Removal
- Raise and properly support vehicle, then remove wheel and tire assemblies.
- Press caliper piston back into bore using suitable large, flat blade screwdriver. Use large C-clamp if additional force is needed.
- Loosen bolt securing front brake hose fitting bolt in caliper.
- Remove caliper mounting bolts with 3/8 hex wrench or socket.
- Rotate caliper rearward off rotor and out of steering knuckle support ledges.
- Remove front brake hose fitting bolt completely then remove caliper and brake pads as an assembly.
- Cover open end of brake hose to prevent entry of dirt.
Disassemble
- Drain brake ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 1996 Dodge RAM 2500 Pickup 5.2 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 L6 DIESEL
Front
- With vehicle in neutral, position vehicle on hoist.
- Remove exhaust crossover pipe.
- Mark a line across axle companion flange, propeller shaft, flange yoke and transfer case for installation reference.
- Remove axle/transfer case companion flange bolts. Remove dust boot clamp from the CV joint end of shaft if equipped.
- Remove propeller shaft.
- Reverse procedure to install, noting the following:
- Align reference marks.
- Install NEW axle companion flange bolts, coated with Loctite 242, and torque propeller shaft flange bolts to 85 ft. lbs.
Rear
- With vehicle in neutral, position vehicle o...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Dodge RAM 2500 Pickup 5.2 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove alternator pivot bolt, then remove mounting bolts.
- Remove nuts from wiring harness hold down, ground terminal and field terminals.
- Remove wire connectors, then alternator from ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Service 4WD System Warning Lamp ->
Vehicle: 1996 Dodge RAM 2500 Pickup 5.2 V8 CNG
This lamp should light for a approximately 2 seconds when the ignition is turned On as a bulb check. If the warning lamp...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 L6 DIESEL
- Disconnect ground cables from both batteries, then remove positive cable retaining nuts from radiator top and position cable to rear.
- Drain cooling system into a suitable container, then disconnect throttle cable.
- Remove hose clamps and hoses, then the overflow tank hose from filler neck nipple and tank...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Dodge RAM 2500 Pickup 8.0 V10 GAS
- Attach a wrench to pulley mounting bolt of automatic tensioner. Threads on this bolt are lefthand.
- Release tension from belt by rotating tensioner counterclockwise. When all belt tension has been released remove belt from tensioner first, then oth...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
Component location diagrams for most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Standard Cab Components Diagram for 1996 Dodge RAM 2500 Pickup 5.9 L6 DIESELComponents on diagram: |
 Instrument Panel Wiring Splices Diagram for 1996 Dodge RAM 2500 Pickup 8.0 V10 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S.
 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Dodge RAM 2500 Pickup 8.0 V10 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
OEM TSB listings for most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - Mopar Value Line Catalytic Converters Vehicle: 1996 Dodge RAM 2500 Pickup 5.2 V8 GAS Auto Systems: |
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1996 Dodge RAM 2500 Pickup 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Dodge RAM 2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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