1996 Ford Aerostar A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Ford Aerostar

  • 1996 Ford Aerostar 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
  • 1996 Ford Aerostar 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:X

A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aerostar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1996 Ford Aerostar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1996 Ford Aerostar 4.0 V6 GAS

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A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aerostar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1996 Ford Aerostar cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1996 Ford Aerostar 4.0 V6 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

CLICK HERE TO GET FULL ACCESS TO 1996 Ford Aerostar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aerostar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1996 Ford Aerostar cars and light trucks from 1990+

Cooling Fans -> System Diagnosis & Testing -> 1996 -> 1997 -> 2.0L Engine -> 2.5L Engine -> Aspire -> Continental, Cougar, Mark VIII, Mustang & Thunderbird -> Contour & Mystique -> Crown Victoria, Grand Marquis & Town Car -> Escort & Tracer -> Probe -> Sable & Taurus -> Villager -> Windstar
Vehicle: 1996 Ford Aerostar 3.0 V6 GAS

Consult the latest edition of MOTOR's "Auto Engine Performance & Driveability Manual" for additional EEC-IV and EEC-V diagnostic procedures and testing.

Perform visual inspection before performing diagnosis and testing procedures.

  • Check coolant level and condition.
  • Check condition of radiator, thermostat and hoses.
  • Check for fan blade interference.
  • Check for proper mounting of fan motor.
  • Check for proper fan blade attachment to motor.
  • Check for blown fuses.
  • Check wiring harnesses for damaged wires and poor or corr...

CLICK HERE TO GET FULL ACCESS TO 1996 Ford Aerostar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aerostar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1996 Ford Aerostar cars and light trucks from 1990+

General Service Domestic Vehicles -> 1996-97 -> Charging System -> Avenger, Colt, Stealth, Summit & Talon -> Breeze, Cirrus, Concorde, Intrepid, LHS, New Yorker, Sebring, Stratus & Vision -> Cherokee, Dakota, Full Size Pickups & Vans, Grand Cherokee & Wrangler -> DaimlerChrysler Corp. -> Ford Motor Co. -> General Motors -> Minivans -> Neon
Vehicle: 1996 Ford Aerostar 3.0 V6 GAS

DaimlerChrysler Corp.
Breeze, Cirrus, Concorde, Intrepid, LHS, New Yorker, Sebring, Stratus & Vision
  • Connect suitable pressure gauge or reclaim/recycle equipment to discharge side of compressor, then attach clamp-on thermocouple part No. P.S.E. 66-324-0014, 80PK-1A or equivalent, to liquid line as shown in Fig. It must be attached as close to condenser as possible to read liquid line temperature.
  • With transaxle in Park and engine idling at 700 RPM, set air conditioning controls as follows:
    • Set A/C control to outside air.
    • Set pa...

CLICK HERE TO GET FULL ACCESS TO 1996 Ford Aerostar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aerostar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1996 Ford Aerostar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1996 Ford Aerostar 3.0 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 1996 Ford Aerostar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Aerostar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1996 Ford Aerostar cars and light trucks from 1990+

General Service Domestic Vehicles -> 1996-97 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 1996 Ford Aerostar 4.0 V6 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors
...

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