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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GMC G25/G2500 VAN car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 GMC G25/G2500 VAN automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 GMC G25/G2500 VAN
- 1996 GMC G25/G2500 VAN Savana 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 1996 GMC G25/G2500 VAN Savana 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
- 1996 GMC G25/G2500 VAN Savana 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
- 1996 GMC G25/G2500 VAN Savana 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
BRAKE SERVICE PROCEDURES FOR 1996 GMC G25/G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G25/G2500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1996 GMC G25/G2500 VAN Savana 6.5 V8 DIESEL
Excessive Pedal Travel
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
Brake Roughness Or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive Pedal Effort
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
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BRAKE SERVICE PROCEDURES FOR 1996 GMC G25/G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G25/G2500 VAN cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 1996 GMC G25/G2500 VAN Savana 5.7 V8 GAS
Hard Pedal
- Internal vacuum leak.
- Faulty control valve.
- Broken or damaged hydraulic brake lines.
- Collapsed or damaged vacuum hose.
- Plugged or loose vacuum fitting.
- Bad stud welds on front or rear housing on power head.
- Faulty booster diaphragm.
- Restricted air filter element.
- Worn or distorted reaction plate or levers.
- Cracked or broken pow...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G25/G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G25/G2500 VAN cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1996 GMC G25/G2500 VAN Savana 5.0 V8 GAS
Removal
- Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
- Raise and support vehicle, remove front wheels.
- Using a C-clamp, Fig. , push piston back into its bore.
- Remove two mounting bolts and lift caliper away from disc.
Inspection
Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G25/G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G25/G2500 VAN cars and light trucks from 1990+.
Power Brake Units -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT REPLACEMENT -> Astro & Safari -> C & K Series -> Full Size Except C & K Series -> Lumina APV, Silhouette & Trans Sport -> S/T Series & Bravada
Vehicle: 1996 GMC G25/G2500 VAN Savana 4.3 V6 GAS
Astro & Safari
- Disconnect master cylinder from power brake unit.
- Disconnect power brake unit pushrod from brake pedal.
- Remove power brake unit retaining nuts and the power brake unit.
- Reverse procedure to install.
Full Size Except C & K Series
- Remove master cylinder attaching nuts and position master cylinder aside. Do not disconnect brake lines from cylinder.
- Disconnect power brake unit pushrod from brake pedal.
- Remove attaching nuts, then the power brake unit.
- Reverse procedure to install.
S/T Series & Bravada
- Disconnect master cylinder assembly and vacuum hose from power br...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G25/G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G25/G2500 VAN cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 1996 GMC G25/G2500 VAN Savana 6.5 V8 DIESEL
Removal
- Siphon 2/3 of brake fluid from master cylinder reservoir serving front disc brakes.
- Raise vehicle, support on jack stands and remove front wheels.
- Bottom caliper piston in bore. Insert a screwdriver between inboard shoe and piston, then pry piston back into bore. The piston can also be bottomed in the bore with a large C-clamp, Fig. .
- Remove support key retaining screw.
- Drive caliper support key and spring from steering knuckle with a suitable drift and hammer, Fig. .
- Lift caliper from anchor plate and off rotor, Fig. . Hang caliper from coil spring with wire. Do not allow cal...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC G25/G2500 VAN AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC G25/G2500 VAN cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 GMC G25/G2500 VAN Savana 4.3 V6 GAS
4WD Models
- Raise and support vehicle.
- Remove tire and wheel.
- Remove caliper as outlined under "Caliper Service."
- On K1500 and K2500 models, remove rotor.
- On K3500 models proceed as follows:
- Remove hub retaining nut.
- Remove four hub/rotor retaining bolts on back side of spindle.
- Using suitable wheel puller, remove rotor assembly.
- On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
- On K3500 models, reverse procedure to install, noting the following:
- Torque hub nut to 173 ft. lbs
- Torque hub and bear...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC G25/G2500 VAN BRAKE SERVICE PROCEDURES
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