1996 GMC Jimmy Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1996 GMC Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC Jimmy cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> System Service -> 1992-95 -> 1996 -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series -> Combination Valve -> Component Replacement -> Electro-Hydraulic Control Unit (EHCU)/Brake Pressure Modulator Valve (BPMV) Module -> Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module -> Electronic Brake Control Module (EBCM) -> Except S & T Series w/VCM & VCM-A -> Front Wheel Speed Sensor -> Pressure Bleed -> Rear Wheel Speed Sensor -> S & T Series -> S & T Series w/VCM & VCM-A -> Two-Person (Manual) Bleed
Vehicle: 1996 GMC Jimmy 4.3 V6 GAS

Brake System Bleed

1992-95
Electro-Hydraulic Control Unit Brake Pressure Modulator Valve (EHCU/BPMV) Module

The EHCU/BPMV Module should be bled after replacement or if air is trapped in the unit. If bleeding is required, the module must be bled thoroughly before the wheel cylinders and calipers.

There are two bleeders on top of the unit that appear to be normal bleeders, Fig. . These are modulator bleeders and must remain closed when the unit is not pressurized.

The internal bleeders are on either side of EHCU/BPMV module. The valves are used to open the internal passages within the E...

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BRAKE SERVICE PROCEDURES FOR 1996 GMC Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC Jimmy cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Description
Vehicle: 1996 GMC Jimmy 4.3 V6 GAS

The caliper assembly slides on its mounting surfaces, Figs. through . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the in...

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BRAKE SERVICE PROCEDURES FOR 1996 GMC Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC Jimmy cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 GMC Jimmy 4.3 V6 GAS

2WD Models

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor.
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back...

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BRAKE SERVICE PROCEDURES FOR 1996 GMC Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC Jimmy cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 GMC Jimmy 4.3 V6 GAS

4WD Models

  • Raise and support vehicle.
  • Remove tire and wheel.
  • Remove caliper as outlined under "Caliper Service."
  • On K1500 and K2500 models, remove rotor.
  • On K3500 models proceed as follows:
    • Remove hub retaining nut.
    • Remove four hub/rotor retaining bolts on back side of spindle.
    • Using suitable wheel puller, remove rotor assembly.
  • On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
  • On K3500 models, reverse procedure to install, noting the following:
    • Torque hub nut to 173 ft. lbs
    • Torque hub and bear...

CLICK HERE TO GET FULL ACCESS TO 1996 GMC Jimmy BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 GMC Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC Jimmy cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Description
Vehicle: 1996 GMC Jimmy 4.3 V6 GAS

The Bendix single piston sliding caliper disc brake is standard equipment on some truck applications, while on other trucks it is used only in Hydro-Boost power brake applications with both front disc brakes and 4 wheel disc brakes. On 4 wheel disc brakes, the front and rear systems are identical.

T...

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BRAKE SERVICE PROCEDURES FOR 1996 GMC Jimmy AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC Jimmy cars and light trucks from 1990+.

Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake System Bleed -> C/K, G & M/L Series -> C/K, G, M/L, P & S/T Series -> Lumina APV, Silhouette & Trans Sport -> Manual Bleeding -> P Series -> Pressure Bleeding -> S/T Series -> Tracker
Vehicle: 1996 GMC Jimmy 4.3 V6 GAS

The braking system can be bled manually or with pressure bleeding equipment. If bleeding manually, check fluid level frequently.

Brake fluid should never be reused. Before driving the vehicle, check brake operation to ensure a firm pedal has been obtained.

Brake fluid will damage electrical connections and painted surfaces. Use shop cloths, suitable containers, and fender covers to prevent brake fluid from contacting these areas. Always seal and wipe off brake fluid containers to prevent spills.

Manual Bleeding

C/K, G, M/L, P & S/T Series
  • If vehicle is equipped with a vacuum or hy...

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