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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GMC K2500 Suburban car and truck
repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 1996 GMC K2500 Suburban automobile. Try the Automotix DIY solution today!
We have info for following modifications of 1996 GMC K2500 Suburban
- 1996 GMC K2500 Suburban 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
- 1996 GMC K2500 Suburban 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
- 1996 GMC K2500 Suburban 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J
BRAKE SERVICE PROCEDURES FOR 1996 GMC K2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K2500 Suburban cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 1996 GMC K2500 Suburban 6.5 V8 DIESEL
4WD Models
- Raise and support vehicle.
- Remove tire and wheel.
- Remove caliper as outlined under "Caliper Service."
- On K1500 and K2500 models, remove rotor.
- On K3500 models proceed as follows:
- Remove hub retaining nut.
- Remove four hub/rotor retaining bolts on back side of spindle.
- Using suitable wheel puller, remove rotor assembly.
- On K1500 and K2500 models, reverse procedure to install, tightening all bolts to specifications. Install caliper as outlined under "Caliper Service."
- On K3500 models, reverse procedure to install, noting the following:
- Torque hub nut to 173 ft. lbs
- Torque hub and bear...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K2500 Suburban cars and light trucks from 1990+.
Disc Brakes -> Bendix Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1996 GMC K2500 Suburban 7.4 V8 GAS
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K2500 Suburban cars and light trucks from 1990+.
Drum Brakes -> Brake Service -> C & K Series w/Non-Servo Brakes -> Duo-Servo Brakes -> Installation -> Lumina APV, Silhouette & Trans Sport -> Removal -> Tracker
Vehicle: 1996 GMC K2500 Suburban 6.5 V8 DIESEL
Duo-Servo Brakes
Removal
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
- Using brake spring pliers or equivalent, unhook primary and secondary return springs, Fig. . Observe location of brake parts being removed to aid during installation.
- Remove brake hold-down spri...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K2500 Suburban cars and light trucks from 1990+.
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 1996 GMC K2500 Suburban 6.5 V8 DIESEL
Brake Lines & Linings
Remove one of the front wheels and inspect the brake disc, caliper and linings.
Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K2500 Suburban cars and light trucks from 1990+.
Drum Brakes -> Inspection
Vehicle: 1996 GMC K2500 Suburban 7.4 V8 GAS
- Inspect components for damage or unusual wear. Replace as necessary.
- Inspect backing plate attaching bolts, and ensure they are tight.
- Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. A slight amount of fluid is always present and is considered normal, act...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K2500 Suburban BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GMC K2500 Suburban AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GMC K2500 Suburban cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Bleeding Booster -> Cleaning & Inspection -> Disassemble
Vehicle: 1996 GMC K2500 Suburban 5.7 V8 GAS
Disassemble
- Place accumulator compressor tool No. J-26889 or equivalent, around end of accumulator.
- Install nut onto stud as shown in Fig. , then depress the accumulator with a C-clamp.
- Remove retainer by using a punch.
- Release C-clamp and remove accumulator compressor tool.
- Remove accumulator, O-ring, retainer, plug and spring, Fig. .
- Remove retainer, output pushrod, baffle, piston return spring and retainer.
- Using a suitable saw, cut off eyelet of pedal rod, then remove the boot.
- Remove nut, bracket and bolts, then separate cover from housing.
- Remove piston assembly and seals...
CLICK HERE TO GET FULL ACCESS TO 1996 GMC K2500 Suburban BRAKE SERVICE PROCEDURES
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