1996 Isuzu Trooper Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Isuzu Trooper

  • 1996 Isuzu Trooper S 3.2 V6 GAS, CC:3165, Fuel Injection, Engine VIN:, Desg:V
  • 1996 Isuzu Trooper SE 3.2 V6 GAS, CC:3165, Fuel Injection, Engine VIN:, Desg:V
  • 1996 Isuzu Trooper LS 3.2 V6 GAS, CC:3165, Fuel Injection, Engine VIN:, Desg:V

BRAKE SERVICE PROCEDURES FOR 1996 Isuzu Trooper AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Isuzu Trooper cars and light trucks from 1990+.

Disc Brakes -> Brake Rotor Replacement -> 2WD Pickup -> Amigo, 4WD Pickup, Rodeo & Trooper -> Front -> Hombre -> Rear -> Stylus
Vehicle: 1996 Isuzu Trooper LS 3.2 V6 GAS

Front

Amigo, 4WD Pickup, Rodeo & Trooper
  • Remove hub cover, noting the following:
    • On 2WD Amigo, remove hub nut using hub nut wrench tool No. J-36827, or equivalent.
    • On 4WD models, remove locking hub, then remove hub nut using hub nut wrench tool No. J-36827, or equivalent.
  • On all models, slide hub/disc assembly off spindle, then remove bolts holding hub to rotor and separate. If rotor is to be reinstalled to the hub, place suitable matching marks on both pieces.
  • Reverse procedure to install, noting the following:
    • Thoroughly clean the hub area before ins...

CLICK HERE TO GET FULL ACCESS TO 1996 Isuzu Trooper BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Isuzu Trooper AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Isuzu Trooper cars and light trucks from 1990+.

Disc Brakes -> Brake Rotor Replacement -> 2WD Pickup -> Amigo, 4WD Pickup, Rodeo & Trooper -> Front -> Hombre -> Rear -> Stylus
Vehicle: 1996 Isuzu Trooper S 3.2 V6 GAS

Front

Amigo, 4WD Pickup, Rodeo & Trooper
  • Remove hub cover, noting the following:
    • On 2WD Amigo, remove hub nut using hub nut wrench tool No. J-36827, or equivalent.
    • On 4WD models, remove locking hub, then remove hub nut using hub nut wrench tool No. J-36827, or equivalent.
  • On all models, slide hub/disc assembly off spindle, then remove bolts holding hub to rotor and separate. If rotor is to be reinstalled to the hub, place suitable matching marks on both pieces.
  • Reverse procedure to install, noting the following:
    • Thoroughly clean the hub area before ins...

CLICK HERE TO GET FULL ACCESS TO 1996 Isuzu Trooper BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Isuzu Trooper AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Isuzu Trooper cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Amigo & Pickup -> Inspection -> Installation -> Overhaul -> Removal -> Replace -> Rodeo -> Stylus -> Trooper
Vehicle: 1996 Isuzu Trooper S 3.2 V6 GAS

Replace

Stylus
Removal
  • On models with turbocharger, remove air duct and air cleaner assembly, then remove intercooler assembly.
  • On all models, remove master cylinder.
  • Disconnect vacuum hose, then yoke clevis from brake pedal.
  • Remove vacuum booster retaining nuts, then vacuum booster from vehicle.
Inspection
  • Inspect the check valve, which is installed inside the vacuum hose. Air passage should be able to flow in one direction only.
  • Air should pass freely from the vacuum booster to the engine.
  • Air should not pass from the engine to the vacuum booster. If it does, ...

CLICK HERE TO GET FULL ACCESS TO 1996 Isuzu Trooper BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Isuzu Trooper AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Isuzu Trooper cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> Amigo, Pickup & Rodeo -> Amigo, Pickup, Rodeo & Trooper w/Rear Wheel ABS -> Amigo, Pickup, Rodeo & Trooper w/Rear Wheel ABS (RWAL) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Module (ECM) -> Front Speed Sensor -> G-Sensor -> Hydraulic Unit -> Isolation/Dump Valve -> Rear Speed Sensor -> Speed Sensor -> Trooper w/Four Wheel ABS -> Trooper w/Rear Wheel ABS
Vehicle: 1996 Isuzu Trooper SE 3.2 V6 GAS

Brake System Bleed

Refer to "Hydraulic Brake System" for brake bleeding procedure.

Component Replacement

These components are non-serviceable and must be replaced as a unit, do not try to disassemble components.

Hydraulic Unit
Trooper w/Four Wheel ABS
  • Disconnect electrical connectors from unit.
  • Remove upper battery hold-down bracket.
  • Disconnect brake lines from unit, then cap ends to prevent entry of foreign material.
  • Disconnect hydraulic unit ground lead, then remove front retaining bracket.
  • Remove nuts retaining unit, then hydraulic unit from vehicle.
  • Reverse procedure to install, noting th...

CLICK HERE TO GET FULL ACCESS TO 1996 Isuzu Trooper BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Isuzu Trooper AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Isuzu Trooper cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting
Vehicle: 1996 Isuzu Trooper S 3.2 V6 GAS

Refer to Fig. when trou...

CLICK HERE TO GET FULL ACCESS TO 1996 Isuzu Trooper BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Isuzu Trooper AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Isuzu Trooper cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> Amigo & Pickup -> Brake Booster Pushrod -> Rodeo -> Trooper
Vehicle: 1996 Isuzu Trooper SE 3.2 V6 GAS

Brake Booster Pushrod

Amigo & Pickup
  • Apply 19.7 inches of Hg negative pressure to vacuum servo.
  • Measure pushrod length from tip to face, Fig. . Length should be .717 inch.
  • Ensure brake pedal spring will fully return brake pedal and measure pedal height.
  • Pedal height is taken from the bare floor, carpeting and mat removed, to the face of the rubber brake pedal cover.
  • Pedal height must be measured after starting and revving engine several times.
  • Pedal height should be 6.85-7.24 inches when fully released and 3.7 inches when a force of 110 lbs. has been applied to brake pedal.
  • Pedal free play ...

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