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Isuzu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Isuzu REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| Amigo | Ascender | Axiom | Bellel |
| Hombre | I-280 | I-290 | I-350 |
| I-370 | I-MARK | Impulse | Oasis |
| Pickup | Rodeo | Rodeo Sport | Stylus |
| Trooper | Vehicross |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Isuzu car and truck
repair procedures including Isuzu engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Isuzu
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Isuzu AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Isuzu cars and light trucks from 1990+
Isuzu -> Component Replacement & Adjustment -> Adjustments -> Air Select Control Cable -> Air Source Control Cable -> Control Cables -> Temperature Control Cable
Vehicle: 1996 Isuzu Hombre 2.2 L4 GAS
For Hombre refer to S/T Series in .
For Oasis refer to Honda Odyssey .
Control Cables
When adjusting cables, refer to Figs. and .
Air Source Control Cable
- Slide select lever to left.
- Connect air source control cable at CIRC position and install clip.
- Check operation.
Temperature Control Cable
- On Rodeo models, slide control level to left.
- On Trooper m...
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BRAKE SERVICE PROCEDURES FOR Isuzu AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Isuzu cars and light trucks from 1990+.
Isuzu -> Hydraulic Brake Systems -> Description -> Combination Valve -> Master Cylinder -> Proportion Valves
Vehicle: 2004 Isuzu Ascender 5.3 V8 GAS
Master Cylinder
The master cylinder contains two pistons that supply hydraulic pressure for a dual-circuit brake system. The primary piston provides the fluid pressure to the front brakes, while the secondary piston provides the fluid pressure to the rear brakes. If the pressure is lost from either system, the remaining system will function to stop the vehicle.
Proportion Valves
These valve(s) which are threaded into the master cylinder (standard brake system), limit outlet pressure to the rear brakes after a predetermined master cylinder pressure has been reached. This is used when le...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Isuzu AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Isuzu cars and light trucks sold in the U.S. for 1980+.
Isuzu -> Fuel Filter Replacement -> Oasis -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1997 Isuzu Oasis LS 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Pressure Relief
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove t...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Isuzu AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Isuzu cars and light trucks from 1990+.
DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2002 Isuzu Rodeo Sport 2.2 L4 GAS
Front
- Place shift lever in neutral.
- Raise vehicle off ground and support it with safety stands in proper locations.
- Mark companion flange on front drive. Its recommended to use paint for reference marks. Never damage driveshaft flange and companion flange on front drive.
- Remove exhaust and transfer protectors.
- Remove bolts and then remove driveline from front final drive and transfer case.
- Reverse procedure to install noting the following:
- Torque driveline to transfer companion flange mounting bolts to 46 ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Isuzu AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Isuzu cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor
Vehicle: 2006 Isuzu Ascender LS 5.3 V8 GAS
Tire Pressure Indicator Sensor
Removal
- Loosen the lug nuts.
- Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
- Prior to dismounting the tire from the wheel, note the following precautions:
- Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
- Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over the head.
- Rotate the tire and wheel assembly clockwise using the tire changer when transferri...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Isuzu AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Isuzu cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2006 Isuzu Ascender LS 5.3 V8 GAS
- Disconnect battery ground cable.
- Raise vehicle on lift.
- Remove front steering gear crossmember mounting bolts.
- Remove rear steering gear crossmember mounting bolts.
- Remove rear steering gear crossmember from vehicle.
- Remove transmission oil cooler line bracket bolts.
- Remove right transmission cover bolt.
- Remove two starter motor mounting bolts. Move starter toward front of vehicle and remove transmission cover.
- Remove starter solenoid heat shield.
- Rotate starter in order to clear starter between transmission oil cooler lin...
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MAINTENANCE LAMP RESET PROCEDURES FOR Isuzu AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Isuzu cars and light trucks sold in the U.S. from 1990+.
Isuzu -> Check Fuel Cap Lamp ->
Vehicle: 2000 Isuzu Trooper 3.5 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the on position as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Isuzu AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Isuzu cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Isuzu Pickup Normal CAB 2.6 L4 GAS
Lower
- Drain engine coolant into a suitable container.
- Reposition hose clamp and remove hose from thermostat side of water passage
- Reposition hose clamp and remove hose from radiator outlet.
- Remove hose from vehicle.
- Rever...
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SERPENTINE BELT SERVICE PROCEDURES FOR Isuzu AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Isuzu cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 Isuzu Hombre 2.2 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from ...
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COMPONENT LOCATION DIAGRAMS FOR Isuzu AUTOMOBILES
Component location diagrams for most Isuzu cars and light trucks sold in the U.S. from 1990+.
VCM Connector Locations Diagram for 1998 Isuzu Hombre 2.2 L4 GASComponents on diagram: |
Left Side Of Engine Compartment Diagram for 1991 Isuzu Stylus S 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Isuzu AUTOMOBILES
OEM drawn wiring diagrams for most Isuzu cars and light trucks sold in the U.S.
2003 Isuzu Ascender 5.3 V8 GAS Wiring DiagramComponents on diagram: |
1995 Isuzu Rodeo 3.2 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Isuzu AUTOMOBILES
OEM TSB listings for most Isuzu cars and light trucks sold in the U.S. from 1985+.
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Document: BATTERY CHARGING TIPS - REVISED Vehicle: 2006 Isuzu I-280 2.8 L4 GAS Auto Systems: |
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Document: AMENDMENT TO MAP LIGHT SERVICE CAMPAIGN - 00S-005 Vehicle: 2001 Isuzu Rodeo Sport 3.2 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Isuzu AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Isuzu cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Isuzu cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Isuzu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Isuzu cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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VCM Connector Locations Diagram for 1998 Isuzu Hombre 2.2 L4 GAS
Left Side Of Engine Compartment Diagram for 1991 Isuzu Stylus S 1.6 L4 GAS
2003 Isuzu Ascender 5.3 V8 GAS Wiring Diagram
1995 Isuzu Rodeo 3.2 V6 GAS Wiring Diagram
