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1996 Mazda Millenia CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Mazda Millenia car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda Millenia automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Mazda -> Component Replacement & Adjustment -> Ambient Temperature Sensor, Replace -> Millenia
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
Millenia
- Remove radiator grille and disconnect ambient temperature senso...
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BRAKE SERVICE PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Anti-lock Brakes -> System Service -> 1993-94 Miata -> 1994-96 -> 1995-96 PICKUPS -> 929 -> ABS Relay -> Brake System Bleed -> Component Replacement -> Computer Module -> Control Unit -> Four Wheel ABS -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & 1995-96 Protege -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> RX-7 -> RX-7 & 929
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
Brake System Bleed
Refer to "Hydraulic Brake System" for bleeding procedure.
Component Replacement
ABS Relay
Millenia & 1995-96 Protege
- Remove cruise control actuator assembly, then disconnect relay electrical connector.
- Remove relay mounting nut, then the relay.
- Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
Miata
- Disconnect battery ground cable.
- Remove hydraulic unit in numbered sequence, Fig. .
- Reverse procedure to install.
Millenia & 1995-96 Protege
- Disconnect brake tubing and elec...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Mazda -> Fuel Filter Replacement -> Millenia -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery has been di...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
- Raise and support vehicle
- Remove wheels and tires.
- Remove splash shield.
- Place a suitable container under transaxle drain plug and drain fluid.
- Remove hub lock nut.
- Remove stabilizer control link.
- Remove tie rod end from steering knuckle.
- Remove lower control arm ball joint nut and break free of steering knuckle.
- Using a suitable prybar, pry driveshaft out of transaxle case...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Starter, Replace
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
- Disconnect battery ground cable, then remove righthand charge air cooler duct.
- Remove battery assembly, then righthand charge air cooler.
- Disconnect B+ and S-terminal connectors.
- Remove pipe bracket.
- Remove starter bolts, then starter...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Mazda -> Anti-Lock Brake System Warning Lamp -> 1995-2002 Millenia
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
This lamp is used to warn of a fault in the anti-lock brake system. After system diagnosis and repair are complete, reset the lamp according to the following procedures.
- Connect diagnostic connector TBS and GND terminals.
- Place ignition switch in On position but do not start engine.
- Observe diagnostic trouble code output.
- After verification that display of first diagno...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
- On models equipped with anti-theft audio system,deactivate anti-theft audio system.
- On all models, disconnect battery ground cable, then drain engine coolant into suitable container.
- Remove upper seal board.
- Remove radiator reser...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
- Remove righthand splash shield and dust cover.
- Set suitable wrench on tensioner pulley hex bolt, then turn lock bolt clockwise to...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mazda Millenia AUTOMOBILES
Component location diagrams for most 1996 Mazda Millenia cars and light trucks sold in the U.S. from 1990+.
 Fuel System Diagram for 1996 Mazda Millenia S 2.3 V6 GASComponents on diagram: |
 Emission Controls Diagram for 1996 Mazda Millenia L 2.5 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Mazda Millenia AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mazda Millenia cars and light trucks sold in the U.S.
 1996 Mazda Millenia L 2.5 V6 GAS Wiring DiagramComponents on diagram: |
 1996 Mazda Millenia L 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mazda Millenia AUTOMOBILES
OEM TSB listings for most 1996 Mazda Millenia cars and light trucks sold in the U.S. from 1985+.
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Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1996 Mazda Millenia 2.5 V6 GAS Auto Systems: |
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Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1996 Mazda Millenia 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mazda Millenia AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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