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BRAKE SERVICE PROCEDURES FOR 1996 Mazda MPV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda MPV cars and light trucks from 1990+.
Anti-lock Brakes -> Diagnosis & Testing -> 1993 Pickups -> 1993-94 Miata -> 1993-95 MPV & 1993 Pickups -> 1994-96 Pickups -> 1995 -> 1995-96 -> 1995-96 Miata -> 1996 -> 1996 MPV -> 929 -> ABS Control Module -> ABS Control Unit -> ABS Diode -> ABS Hydraulic Unit -> ABS Motor -> ABS Motor & Harness -> ABS Motor (Including Harness to ABS Control Module) -> ABS Motor Relay -> ABS Relay -> ABS Warning Light -> Accessing Diagnostic Trouble Codes -> Anti-Lock Warning Light -> Brake Bulb -> Brake Light Switch -> Clearance Inspection -> Clearing Diagnostic Trouble Codes -> Component Testing -> Control Unit -> Diagnostic Trouble Code Interpretation -> Fail-Safe Relay -> Four Wheel ABS -> Front & Rear Valves -> Hydraulic System -> Hydraulic unit -> Left Front & Rear Valves -> Millenia -> Millenia & 1995-96 Protege -> Motor Inspection -> Motor Relay -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> NAVAJO -> Pressure Differential Switch -> Protege -> Pump Motor -> Rear ABS -> Rear ABS Bulb -> Rear Axle Speed Sensor -> Rotor Inspection -> RX-7 -> RX-7, 929 & 1993-94 Miata -> Solenoid Valve -> Solenoid Valve (Including valve relay) -> Solenoid Valve Inspection -> Stop Lamp Switch -> System Ground -> Terminal Inspection -> Using Diagnostic Scan Tool -> Using Diagnostic Tester -> Using Malfunction Indicator Lamp (MIL) -> Using Voltmeter -> Valve Relay -> Voltage Inspection -> Wheel Speed Sensor
Vehicle: 1996 Mazda MPV 3.0 V6 GAS
Accessing Diagnostic Trouble Codes
RX-7, 929 & 1993-94 Miata
The ABS self-diagnosis function used on these vehicle can only be accessed with ABS tester tool No. 0000420010, or equivalent. Follow instruction manual included with tester. When tests reveal that specific components are at fault, refer to "Component Testing" for individual component tests.
1995-96 Miata
1995
- Connect special tools as shown, Fig. , to diagnostic connector and ground, then set system selector knob to position 3 and switch to Self-Test mode.
- Place ignition switch in On position and ensure "88" flashes upon tes...
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BRAKE SERVICE PROCEDURES FOR 1996 Mazda MPV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda MPV cars and light trucks from 1990+.
Mazda -> DRUM BRAKES -> ADJUSTMENTS -> Except Navajo & 1994-96 Pickups -> Navajo & 1994-96 Pickups -> Parking Brake
Vehicle: 1996 Mazda MPV 3.0 V6 GAS
Parking Brake
Except Navajo & 1994-96 Pickups
- Ensure parking brake is completely released.
- Block front wheels, then raise and support rear of vehicle.
- Adjust parking brake lever screw or nut until wheels are locked when the brake lever is pulled 5-7 notches.
- After parking brake is adjusted properly, apply parking brake several times, then release...
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BRAKE SERVICE PROCEDURES FOR 1996 Mazda MPV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda MPV cars and light trucks from 1990+.
HYDRAULIC BRAKE SYSTEMS -> COMPONENT REPLACEMENT -> Master Cylinder
Vehicle: 1996 Mazda MPV 3.0 V6 GAS
Master Cylinder
- Disconnect brake fluid level sensor.
- Using Line Wrench tool No. 490259770 A/B, or equivalent, disconnect and cap brake fluid lines from master cylinder.
- Remove proportioning bypass valve attaching bolts and valve, if equipped.
- Remove bracket, if equipped, then the master cylinder assembly from ...
CLICK HERE TO GET FULL ACCESS TO 1996 Mazda MPV BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Mazda MPV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda MPV cars and light trucks from 1990+.
DISC BRAKES -> BRAKE PAD SERVICE -> 1993 -> 1994-96 -> 929 -> Front -> Installation -> Miata -> Miata & MX-3 -> Millenia -> MPV & 929 -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Protege & 323 -> Rear -> Removal -> RX-7
Vehicle: 1996 Mazda MPV 3.0 V6 GAS
Front
Miata
- Raise and support front of vehicle, then remove front wheels.
- Remove parts in order as shown in Fig. , noting the following:
- After removing lower lock bolt, rotate caliper upward and support with rope.
- Reverse procedure to install, noting the following.
- Push the piston inward using piston pushing tool No. 490221600C, or equivalent, then install new pads.
Millenia
Brake pads should be replaced as a set if lining thickness is below .08 inch on any pad.
- Raise and support vehicle, then remove wheel and caliper lower mounting bolt.
- Pivot caliper upward off rotor, Figs. and . Do ...
CLICK HERE TO GET FULL ACCESS TO 1996 Mazda MPV BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Mazda MPV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda MPV cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Radio Coded Anti-Theft System
Vehicle: 1996 Mazda MPV 3.0 V6 GAS
Radio Coded Anti-Theft System
The audio system's anti-theft feature renders the system inoperable after power to the audio unit has been interrupted. Obtaining the anti-theft security code prior to performing repairs will ensure restoration of audio system operation in case the vehicle battery is disconnected or power to the audio unit is otherwise lost during repairs.
Always obtain the security code before interrupting power to the audio unit. To reactivate the unit after power is restored, proceed as follows:
- Turn ignition switch to Accessory position, then turn audio unit off...
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BRAKE SERVICE PROCEDURES FOR 1996 Mazda MPV AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Mazda MPV cars and light trucks from 1990+.
Anti-lock Brakes -> System Service -> 1993-94 Miata -> 1994-96 -> 1995-96 PICKUPS -> 929 -> ABS Relay -> Brake System Bleed -> Component Replacement -> Computer Module -> Control Unit -> Four Wheel ABS -> Front Wheel Speed Sensor -> Front Wheel Speed Sensor Rotor -> Hydraulic Unit -> Miata -> Millenia -> Millenia & 1995-96 Protege -> MPV & 1993 Pickups -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Rear Anti-Lock Brake System (RABS) Sensor -> Rear Anti-Lock Brake System (RABS) Valve -> Rear Wheel Speed Sensor -> Rear Wheel Speed Sensor Rotor -> RX-7 -> RX-7 & 929
Vehicle: 1996 Mazda MPV 3.0 V6 GAS
Brake System Bleed
Refer to "Hydraulic Brake System" for bleeding procedure.
Component Replacement
ABS Relay
Millenia & 1995-96 Protege
- Remove cruise control actuator assembly, then disconnect relay electrical connector.
- Remove relay mounting nut, then the relay.
- Reverse procedure to install. Torque relay mounting nut to 70-95 inch lbs. and cruise control actuator mounting nuts to 26-34 inch lbs.
Hydraulic Unit
Miata
- Disconnect battery ground cable.
- Remove hydraulic unit in numbered sequence, Fig. .
- Reverse procedure to install.
Millenia & 1995-96 Protege
- Disconnect brake tubing and elec...
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