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1997 Chevrolet C2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Chevrolet C2500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet C2500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
Compressor Service -> Harrison HD6/HT6 Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub, Replace -> Clutch Pulley & Bearing, Replace -> Installation -> Removal
Vehicle: 1997 Chevrolet C2500 Pickup 7.4 V8 GAS
Clutch Plate & Hub, Replace
Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to > for procedure.
To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.
Removal
Refer to Fig. when performing compressor and clut...
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BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 1997 Chevrolet C2500 Pickup 5.0 V8 GAS
Master Cylinder
Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.
Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.
The quick take-up uses a spring-loaded ball check val...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-06 C/K, G & R/V Series w/Diesel Engines -> Normal Service -> Severe Service
Vehicle: 1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL
Normal Service
Repl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect starter battery positive cable and wiring harness.
- Remove starter motor mounting bolts, then washers, then bracket nut and washer.
- Remove star...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Diesel Engine Water In Fuel Or Drain Fuel Filter Warning Lamp ->
Vehicle: 1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL
The "Water in Fuel" indicator will light when excessive water has entered the fuel system. A low pressure sensor activates the lamp as the fuel filter becomes plugged. The lamp will light during engine starting as a bulb check.
Once engine has started, the lamp should go Off. If the lamp is lit intermittently or remains lit, drain fuel filter. If the lamp still remains On after fuel filter has been drained, replace fuel filter. If lamp is lit during high speed opera...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- Drain co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet C2500 Pickup 5.7 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
Component location diagrams for most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Typical Automatic Transmission Diagram for 1997 Chevrolet C2500 Pickup 5.7 V8 GASComponents on diagram: |
 Lower LH Side Of I/P Diagram for 1997 Chevrolet C2500 Pickup 7.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S.
 1997 Chevrolet C2500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
OEM TSB listings for most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1997 Chevrolet C2500 Pickup 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1997 Chevrolet C2500 Pickup 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Chevrolet C2500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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