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1997 Chevrolet K3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Chevrolet K3500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet K3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 1997 Chevrolet K3500 Pickup 5.7 V8 GAS
Passenger Cars
Body Control Module (BCM)
Alero & Grand Am
This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.
- Ensure battery is fully charged and ignition switch is in the ON position.
- Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
- Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
- If BCM fails to accept the pr...
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BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 1997 Chevrolet K3500 Pickup 6.5 V8 DIESEL
Battery Ground Cable
Prior to service, dis...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1997 Chevrolet K3500 Pickup 6.5 V8 DIESEL
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.
On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1997 Chevrolet K3500 Pickup 6.5 V8 DIESEL
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel dr...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1997 Chevrolet K3500 Pickup 6.5 V8 DIESEL
- Disconnect battery ground cable.
- Remove air inlet duct, as required.
- Disconnect terminal plug and battery lead connections from back of alternator.
- Remove upper fan shroud mounting bolts and fan shroud.
- Remove accessory drive belt using s...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 1997 Chevrolet K3500 Pickup 7.4 V8 GAS
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1997 Chevrolet K3500 Pickup 7.4 V8 GAS
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect engine o...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet K3500 Pickup 7.4 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
Component location diagrams for most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Front Doors Diagram for 1997 Chevrolet K3500 Pickup 7.4 V8 GASComponents on diagram: |
 Typical Manual Transmission Diagram for 1997 Chevrolet K3500 Pickup 6.5 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S.
 1997 Chevrolet K3500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 1997 Chevrolet K3500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
OEM TSB listings for most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1997 Chevrolet K3500 Pickup 5.7 V8 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1997 Chevrolet K3500 Pickup 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Chevrolet K3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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