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1997 Chevrolet Lumina CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
Compressor Service -> Harrison V5 Variable Displacement Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub Assembly, Replace -> Clutch Rotor & Bearing, Replace -> Installation -> Removal
Vehicle: 1997 Chevrolet Lumina LTZ 3.1 V6 GAS
Clutch Plate & Hub Assembly, Replace
Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to > for procedure.
To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.
Refer to Fig. when performing compressor servic...
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BRAKE SERVICE PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
Disc Brakes -> AC-Delco Single Piston Rear Disc Brake (Type 2) -> Caliper Service -> Assemble -> Disassemble -> Replace
Vehicle: 1997 Chevrolet Lumina LS 3.1 V6 GAS
Replace
- Raise and support vehicle.
- Mark relationship of wheel to axle flange, then remove wheel and tire assembly.
- Remove brake hose from caliper, Fig. . Plug openings in caliper and brake hose to prevent fluid loss and contamination.
- Lift up on end of cable spring to free end of cable from lever, then disconnect parking brake cable from lever.
- Remove bolt and washer attaching cable support bracket to caliper body assembly.
- Remove sleeve bolt and caliper body assembly.
- Reverse procedure to install, noting the following:
- Torque sleeve bolt to 20 ft. lbs.
- Torque cable support bracket to 32...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1997 Chevrolet Lumina LS 3.1 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1997 Chevrolet Lumina LS 3.1 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove axle nut and washer.
- Remove ball joint pinch bolt, then using a suitable pry bar, separate ball joint from knuckle.
- Remove drive axle from hub and bearing assembly using front hub spindle rem...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
Starter, Replace
Vehicle: 1997 Chevrolet Lumina 3.1 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly.
- Raise and support vehicle.
- On models equipped with engine oil cooler,proceed as follows:
- Position a suitable drain pan under vehicle, then remove oil filter.
- Position hose next to starter motor aside.
- On all models, remove nut attaching starter brace to A/C compressor.
- Remove nut attaching starter brace to engine, then brace.
- Remove bolts attaching flywheel inspection cover, then cover.
- Remove starter mot...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 1997 Chevrolet Lumina LTZ 3.4 V6 GAS
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Chevrolet Lumina LS 3.1 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at thermostat bypass pipe using hose clamp pliers.
- Remove heater inlet hose from thermostat bypass pipe.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at thermostat bypass pipe using hose clamp pliers.
- Disconnect heater outlet hose from thermostat bypass pipe.
- Reposition heater core outlet hose clamp at heater core usin...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Chevrolet Lumina AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet Lumina LS 3.1 V6 GAS
- Remove belt guard.
- Lift or rotate tensioner usin...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Chevrolet Lumina AUTOMOBILES
Component location diagrams for most 1997 Chevrolet Lumina cars and light trucks sold in the U.S. from 1990+.
At Transaxle & Rear Of Engine Diagram for 1997 Chevrolet Lumina 3.1 V6 GAS Components on diagram: |
Below LH Side Of I/P Diagram for 1997 Chevrolet Lumina LS 3.1 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1997 Chevrolet Lumina AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Chevrolet Lumina cars and light trucks sold in the U.S.
1997 Chevrolet Lumina LTZ 3.1 V6 GAS Wiring Diagram Components on diagram: |
1997 Chevrolet Lumina LTZ 3.4 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Chevrolet Lumina AUTOMOBILES
OEM TSB listings for most 1997 Chevrolet Lumina cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1997 Chevrolet Lumina 3.1 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1997 Chevrolet Lumina 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Chevrolet Lumina AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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