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1997 Mazda Millenia CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Mazda -> Wiring Diagrams -> Rear A/C & Heater
Vehicle: 1997 Mazda Millenia L 2.5 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Disc Brakes -> Brake Pad Service -> B-Series -> Front -> Miata -> Millenia -> MPV -> MX-6 & 626 -> Protege -> Rear -> Tribute
Vehicle: 1997 Mazda Millenia L 2.5 V6 GAS
Front
B-Series
- Raise and support vehicle and remove front wheel assemblies.
- Use a C-clamp to compress caliper piston into bore.
- Remove caliper pin bolts, Figs. through .
- Remove caliper from disc plate and position aside. Do not let caliper hang with its weight suspended by brake hose.
- Slide disc pads off caliper anchor plate.
- Inspect all components for wear or damage.
- Reverse procedure to install. Caliper must be bottomed out to install new disc pads.
Miata
- Raise and support front of vehicle, then remove front wheels.
- Remove components in order, Fig. , noting the following:
- After removin...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Mazda -> Fuel Filter Replacement -> Millenia -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1997 Mazda Millenia 2.5 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery has been di...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1997 Mazda Millenia S 2.3 V6 GAS
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Drain transaxle oil in suitable container.
- Remove stabilizer control link upper n...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Starter, Replace
Vehicle: 1997 Mazda Millenia L 2.5 V6 GAS
- Disconnect battery ground cable.
- Remove battery clamp, battery box, battery and battery tray.
- Remove selector cable bracket bolts, then bracket and selector cable.
- Remove starter bracket nuts, then bracket.
- Disconne...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Mazda -> Air Bag Warning Lamp ->
Vehicle: 1997 Mazda Millenia S 2.3 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Mazda Millenia 2.5 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Mazda Millenia AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Mazda Millenia 2.5 V6 GAS
- Remove righthand splash shield and dust cover.
- Set suitable wrench on tensioner pulley hex bolt, then turn lock bolt clockwise to...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Mazda Millenia AUTOMOBILES
Component location diagrams for most 1997 Mazda Millenia cars and light trucks sold in the U.S. from 1990+.
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WIRING DIAGRAMS FOR 1997 Mazda Millenia AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Mazda Millenia cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Mazda Millenia AUTOMOBILES
OEM TSB listings for most 1997 Mazda Millenia cars and light trucks sold in the U.S. from 1985+.
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1997 Mazda Millenia 2.5 V6 GAS Auto Systems: |
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1997 Mazda Millenia 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Mazda Millenia AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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