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1997 Mercury Villager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Disc Brakes -> Adjustments -> 1997 F-Super Duty -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Transmission Mounted -> Windstar
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Parking Brake
Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
- Remove rear disc brake rotor as outlined in "Rotor, Replace".
- Using brake adjustment gauge tool No. D81L-1103-A, or equivalent, to measure inside diameter of parking brake drum, Fig. .
- Using parking brake adjuster screw, adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
- Reverse procedure to install.
1997 F-Super Duty
Transmission Mounted
- Place transmission in neutral position and release parking brake, then raise and support vehicle.
- Loosen parking brake adjusting clevis locknut sev...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1993-02 Villager
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
The inertia switch is loc...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Left
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove cotter key.
- Remove wheel hub nut and washer.
- Remove stabilizer link nut.
- Remove cotter pin.
- Remove nut.
- Separate suspension lower ball joint from knuckle.
- Separate halfshaft from transaxle.
- Separate halfshaft from knuckle, using wheel hub remover tool No. 205-D070 or equivalent.
- Reverse procedure to install, noting the following:
- When seated properly, driveshaft bearing retainer circlip can be felt as it snaps into differential side gear groove.
- Torque lower ball joint nut to 58 ft. lbs.
- Tor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Alternator, Replace
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet tube.
- Disconnect wiring at voltage regulator.
- Remove attaching nut and wiring terminal from alternator output terminal.
- Remov...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2002 Villager
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Lift the windshield wiper arms away from the windshield.
- While holding the retaining clip at the base of the wiper arm outward, lift the wiper arm from the pivot.
- Remove the six cowl cover retaining screws, Fig. .
- Open the hood.
- Remove the four plastic pin type retainers from the forward edge of the cowl cover, then remove the retainer anchors, Fig. .
- Disconnect the windshield washer nozzle hose.
- Lift the cowl cover upward and position...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 1993-97 -> Continuous Memory -> EEC -> EEC IV -> EEC V -> Except Malfunction Indicator Lamp (MIL) -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> Malfunction Indicator Light -> PCM Reset Using Generic Scan Tool
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
EEC
Except Malfunction Indicator Lamp (MIL)
When using NGS tool No. 007-00500, or equivalent, select Diagnostic Test Mode Results, then press CLEAR or disconnect battery ground cable. Codes will be erased from back-up memory after 24 hours.
Malfunction Indicator Light
- Activate diagnostic test mode.
- Disconnect diagnostic connector.
- Jump BL/W and GY/BL wires using suitable jumper wire.
- Wait about two seconds.
- Remove jumper wire and reconnect diagnostic connector.
- MIL will stay on, and codes will be erased.
EEC IV
Continuous Memory
This lamp should light when the ignition is turned On. After the engin...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater hose valve assembly.
- Remove hose from heater hose valve assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outle...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Water Pump and Power Steering
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Air Conditioning
Mark direction of rotation on drive belt with a marking pen to ensure correct installation if drive belt is to be reused. Failure to do so may result in drive belt noise. To ensure maximum drive belt life and proper component operation, replacement drive belts must be same type and size as original drive belts. When installing a new drive belt, ensure that it is properly seated on pulleys.
- Disconnect battery ground cable from battery.
- Loosen A/C compressor drive belt idler pulley tensioner bolt.
- Loosen A/C compressor drive belt idler pulley adjustment...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Mercury Villager AUTOMOBILES
Component location diagrams for most 1997 Mercury Villager cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Diagram for 1997 Mercury Villager 3.0 V6 GAS Components on diagram: |
Body Diagram for 1997 Mercury Villager 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1997 Mercury Villager AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Mercury Villager cars and light trucks sold in the U.S.
1997 Mercury Villager 3.0 V6 GAS Wiring Diagram Components on diagram: |
1997 Mercury Villager 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Mercury Villager AUTOMOBILES
OEM TSB listings for most 1997 Mercury Villager cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1997 Mercury Villager 3.0 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1997 Mercury Villager 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Mercury Villager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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