1998 Chevrolet G3500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


1998 Chevrolet G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1998 Chevrolet G3500 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G3500 VAN automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1998 Chevrolet G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

Passenger Cars

Body Control Module (BCM)
Alero & Grand Am

This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

  • Ensure battery is fully charged and ignition switch is in the ON position.
  • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
  • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
  • If BCM fails to accept the pr...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Disc Brakes -> Delco Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Blazer, Bravada & Jimmy -> Disassemble -> Front -> Inspection -> Installation -> Rear -> Removal -> Sierra & Silverado
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Removal

Front
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper piston is pushed back into its bore.
  • Raise and support vehicle, then remove wheels.
  • Push piston back into its bore using suitable C-clamp, Fig. .
  • Remove two caliper mounting bolts and lift caliper off of rotor.
Rear
Blazer, Bravada & Jimmy
  • Raise and support vehicle.
  • Mark position of wheel to hub for installation reference.
  • Remove wheel assembly.
  • Remove mounting bolt and disconnect brake hose fitting from caliper. Discard gaskets and plug brake h...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.

On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Starter, Replace
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields.
  • Disconnect wires from solenoids.
  • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
  • Remove starter motor from vehicle.
  • Reverse procedure to install, notin...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Radiator, Replace
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

  • Drain coolant to suitable container.
  • Remove air cleaner, duct and coolant recovery reservoir.
  • Remove mounting bolts, upper to lower mounting bolts and upper fan shroud.
  • Remove mounting bolts and lower...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Component location diagrams for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

Fuel Filter Diagram for 1998 Chevrolet G3500 VAN  5.7 V8 GASFuel Filter Diagram for 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Components on diagram:
  • Fuel Tank
  • Fuel Filter
  • Vapor Canister
  • Fuel Line
  • Frame Rail
  • Upper LH Front Engine Wiring Diagram for 1998 Chevrolet G3500 VAN  5.7 V8 GASUpper LH Front Engine Wiring Diagram for 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Components on diagram:
  • Throttle Position Sensor
  • Engine Coolant Temperature Sensor
  • Idle Air Control Valve
  • A/C Compressor High Pressure Cut-Off Switch
  • Linear Exhaust Gas Recirculation Solenoid Valve
  • CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S.

    1998 Chevrolet G3500 VAN  5.7 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Control Module (VCM)
  • 1-2 Shift Solenoid (1-2 SS) Valve
  • 2-3 Shift Solenoid (2-3 SS) Valve
  • Torque Converter Clutch Pulse Width Modulation Solenoid (TCC PWM SOL) Valve
  • Automatic Transmission
  • 1998 Chevrolet G3500 VAN  5.7 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Brake Pressure Differential Switch
  • Daytime Running Lamps Control Module
  • Electronic Brake Control Module (EBCM)
  • Wheel Speed Sensor, RH
  • CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

    OEM TSB listings for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1998 Chevrolet G3500 VAN vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find