1999 Chevrolet K3500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1999 Chevrolet K3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Chevrolet K3500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet K3500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Chevrolet K3500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 1999 Chevrolet K3500 Pickup 7.4 V8 GAS

General System

  • Inspect components for damage or unusual wear. Replace as required.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
  • Check adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
  • C clean rust and dirt from shoe contact surfaces on backing plate using fi...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1999 Chevrolet K3500 Pickup 7.4 V8 GAS

Light Duty Emissions

Normal Service

Replace every 30,000 miles

Severe Service

Rep...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1999 Chevrolet K3500 Pickup 7.4 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

Alternator, Replace
Vehicle: 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct, if required.
  • Disconnect terminal plug and battery lead connections from back of alternator.
  • Remove upper fan shroud mounting bolts and fan shroud.
  • Remove accessory drive belt using suitable 3/8 i...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

Radiator, Replace
Vehicle: 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect engine o...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet K3500 Pickup 6.5 V8 DIESEL

  • Rotate tensioner arm counterclockwise using 3/8 inch breaker bar.
  • Remove belt from pulleys.
  • Route new belt over all pulleys except tensioner arm.
  • Rotate tensioner arm co...

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COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

Component location diagrams for most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Transmission Components Diagram for 1999 Chevrolet K3500 Pickup  7.4 V8 GASTransmission Components Diagram for 1999 Chevrolet K3500 Pickup 7.4 V8 GAS

Components on diagram:
  • Park/Neutral Position Switch
  • Connector C-107
  • Connector C-122
  • Connector C-120
  • Theft Deterrent Module Diagram for 1999 Chevrolet K3500 Pickup  5.7 V8 GASTheft Deterrent Module Diagram for 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

    Components on diagram:
  • EVO/Passlock Module
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet K3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S.

    1999 Chevrolet K3500 Pickup  7.4 V8 GAS Wiring Diagram1999 Chevrolet K3500 Pickup 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Manifold Absolute Pressure Sensor
  • Engine Coolant Temperature Sensor
  • Idle Air Control Valve
  • 1999 Chevrolet K3500 Pickup  6.5 V8 DIESEL Wiring Diagram1999 Chevrolet K3500 Pickup 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Starter Motor Solenoid
  • Generator
  • RH Battery
  • LH Battery
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet K3500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

    OEM TSB listings for most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1999 Chevrolet K3500 Pickup 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet K3500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet K3500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet K3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet K3500 Pickup SPECIFICATIONS DATA!

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