1999 Ford F-450 Super Duty Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1999 Ford F-450 Super Duty Pickup

  • 1999 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 1999 Ford F-450 Super Duty Pickup 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S

BRAKE SERVICE PROCEDURES FOR 1999 Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Drum Brakes -> E-Series, F-Super Duty Series & Excursion -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1999 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be checked with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with sa...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Power Brake Unit Service
Vehicle: 1999 Ford F-450 Super Duty Pickup 6.8 V10 GAS

The Hydro-Boost and Hydro-Max power brake booster...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1997-98 -> 1999-2001 -> Aerostar, Excursion, F-250HD, F-350 & F-Super Duty -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Ranger -> Windstar
Vehicle: 1999 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Aerostar, Excursion, F-250HD, F-350 & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove stop lamp switch self-locking pin.
  • Remove stop lamp switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.

Escape

  • Remove brake pedal pushrod cotte...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Diagnosis & Testing
Vehicle: 1999 Ford F-450 Super Duty Pickup 7.3 V8 DIESEL

Refer to Figs. and f...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1997-98 -> 1999-2001 -> Aerostar, Excursion, F-250HD, F-350 & F-Super Duty -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Ranger -> Windstar
Vehicle: 1999 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Aerostar, Excursion, F-250HD, F-350 & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove stop lamp switch self-locking pin.
  • Remove stop lamp switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.

Escape

  • Remove brake pedal pushrod cotte...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1999 Ford F-450 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford F-450 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> 1997 -> 1999-2001 -> Aerostar -> Assemble -> Cleaning & Inspection -> Disassemble -> E-150 -> Escape -> Expedition, Navigator, E-250, E-350, F-250HD, F-350, F-Super Duty, F-150 & F-250LD -> Expedition, Navigator, E-Series, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-250HD, F-350, E-Super Duty & F-Super Duty Series -> Front -> Inspection -> Overhaul -> Rear -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 1999 Ford F-450 Super Duty Pickup 6.8 V10 GAS

Replacement

Aerostar
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch c-clamp to move piston back into its bore as follows:
    • Place head of c-clamp against caliper and screw end of c-clamp against outer pad below spring clip.
    • Tighten c-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove c-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A, or equivalent, and light hammer to drive caliper pin from caliper as follows:
    • Po...

CLICK HERE TO GET FULL ACCESS TO 1999 Ford F-450 Super Duty Pickup BRAKE SERVICE PROCEDURES

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