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1999 Ford Windstar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 1999 Ford Windstar 3.0 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Drum Brakes -> Escape, Villager & Windstar -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1999 Ford Windstar 3.8 V6 GAS
Brake Drums
Any time brake drums are removed for brake service, braking surface diameter should be checked with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.
Minor scores should be removed with sa...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1995-03 Windstar
Vehicle: 1999 Ford Windstar 3.0 V6 GAS
The inertia switch is located at ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 1999 Ford Windstar 3.8 V6 GAS
Front
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove bolts and position disc brake caliper aside.
- Remove front axle wheel hub retainer nut and washer.
- Remove lower control arm ball joint pinch bolt and nut, then separate ball...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Alternator, Replace
Vehicle: 1999 Ford Windstar 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove accessory drive belt.
- Remove alternator electrical connections.
- Remove alternator mounting bolts.
- Remove alterna...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 1999 Ford Windstar 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Ford Motor Co. Trucks -> Engine Oil Life Indicator -> 1999-01 Windstar
Vehicle: 1999 Ford Windstar 3.8 V6 GAS
To reset the oil monitoring system to 100%, (approximately 180 days or 5000 miles) or to a personalized percentage, proceed as follows:
- Press RESET and SETUP buttons at same time. This activates a service mode and displays OIL LIFE 100% ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Ford Windstar 3.8 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Ford Windstar AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Ford Windstar 3.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Ford Windstar AUTOMOBILES
Component location diagrams for most 1999 Ford Windstar cars and light trucks sold in the U.S. from 1990+.
Floor Pan Component Locations Diagram for 1999 Ford Windstar 3.8 V6 GAS Components on diagram: |
Kick Panel Component Locations Diagram for 1999 Ford Windstar 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Ford Windstar AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Ford Windstar cars and light trucks sold in the U.S.
1999 Ford Windstar 3.8 V6 GAS Wiring Diagram Components on diagram: |
1999 Ford Windstar 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Ford Windstar AUTOMOBILES
OEM TSB listings for most 1999 Ford Windstar cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford Windstar 3.0 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1999 Ford Windstar 3.0 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Ford Windstar AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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