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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Ford ZX2 car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Precautions -> Battery Ground Cable
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Battery Ground Cable
Prior to service, dis...
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BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Tightening Specifications
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Inspection
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Remove wheels and inspect brake disc, calipers and linings. Inspect and repack wheel bearings if required.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
If caliper was removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Using an air hose, blow out drilled passages and bores. Inspect dust boots for punctures or tears. If punctures or tears are evident, install new boots during assembly.
Inspect piston bores in both housings for scoring or pitting. Bores showing light scr...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Light Systems -> Combination Valve -> Description -> Failure Warning Switch -> Metering Valve -> Proportioner Or Pressure Control Valve -> Proportioning Valve & Switch -> Testing -> Testing Warning Light Systems
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
This system operates on the same principles as conventional front and rear split systems using primary and secondary master cylinders moving simultaneously to exert hydraulic pressure on their respective systems, Fig. .
The hydraulic brake lines on this system, however, have been diagonally split front to rear (left front to right rear and right front to left rear) in place of separate lines to the front and rear wheels.
In the event of a system failure this would cause the remaining good system to do all the braking on one front wheel and the opposite rear wheel, thus maintaining 50%...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder Overhaul -> Overhaul -> Wheel Cylinders
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Master Cylinder Overhaul
Disassemble
- Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder.
- Remove stop bolt and pressure control valves, if equipped.
- Pry up on reservoir and remove it from master cylinder body.
- Remove fluid control valve, if equipped.
- Depress primary piston and remove snap ring from retaining groove at open end of bore.
- Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection
When disassembled, wash all parts in clean brake...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Rotor Replacement -> Continental, Cougar, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2 -> Installation -> LS & Thunderbird -> Removal
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Continental, Cougar, Mustang, Sable & Taurus
Removal
- Remove rear disc brake caliper assembly as outlined under "Caliper Service." Do not disconnect flexible hose unless caliper requires service. Support caliper with wire or tie strap so flexible hose is not stretched or twisted.
- Remove rear disc support bracket to wheel knuckle bolts, then the rear disc support bracket and brake shoes and linings.
- Remove two nuts, then the rotor from rear hub.
Installation
- If installing new rotor, remove protective coating from rotor with suitable carburetor cleaner.
- Lubricate rear hub pilot diameter w...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
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