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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Ford ZX2 car and truck
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BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Tightening Specifications
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Anti-lock Brakes -> Escort, Tracer & ZX2 -> Troubleshooting -> Preliminary Inspection
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Preliminary Inspection
Verify concern by driving vehicle. Look for problems in other areas which may affect ABS: suspension and steering components, tire integrity and air pressure, wheel bearings and brake components common to all brake systems. The hydraulic anti-lock actuator assembl...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Front Disc Brakes -> Inspection
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Remove wheels and inspect brake disc, caliper and linings. Inspect wheel bearings and repack if required.
If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.
If caliper is removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Blow out drilled passages and bores with compressed air. Inspect dust boots for punctures or tears, replace as required.
Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can be cleaned with crocus clo...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> Bendix Type -> Escort, Tracer & ZX2 -> Except Escort, Tracer & ZX2 -> Pushrod -> Single Diaphragm Booster
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Pushrod
Proper adjustment of the master cylinder pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will prevent the master cylinder piston from completely releasing hydraulic pressure, eventually causing the brakes to drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the brakes are applied. A properly adjusted pushrod that remains assembled to the booster with which is was matched during production should not require service adjustment. However, if the b...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Precautions -> Battery Ground Cable -> System Depressurizing
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
System Depressurizing
On models equipped with anti-lock brakes, hyd...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1999 Ford ZX2 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1999 Ford ZX2 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Light Systems -> Combination Valve -> Description -> Failure Warning Switch -> Metering Valve -> Proportioner Or Pressure Control Valve -> Proportioning Valve & Switch -> Testing -> Testing Warning Light Systems
Vehicle: 1999 Ford ZX2 2.0 L4 GAS
This system operates on the same principles as conventional front and rear split systems using primary and secondary master cylinders moving simultaneously to exert hydraulic pressure on their respective systems, Fig. .
The hydraulic brake lines on this system, however, have been diagonally split front to rear (left front to right rear and right front to left rear) in place of separate lines to the front and rear wheels.
In the event of a system failure this would cause the remaining good system to do all the braking on one front wheel and the opposite rear wheel, thus maintaining 50%...
CLICK HERE TO GET FULL ACCESS TO 1999 Ford ZX2 BRAKE SERVICE PROCEDURES
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