2000 Chevrolet C3500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2000 Chevrolet C3500 Pickup

  • 2000 Chevrolet C3500 Pickup 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 2000 Chevrolet C3500 Pickup 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 2000 Chevrolet C3500 Pickup 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet C3500 Pickup cars and light trucks from 1990+.

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Brake Pad Service
Vehicle: 2000 Chevrolet C3500 Pickup 7.4 V8 GAS

The procedures to remove and install the brake pads are outlined under "Cali... "

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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet C3500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> G Series -> P Series
Vehicle: 2000 Chevrolet C3500 Pickup 6.5 V8 DIESEL

Astro & Safari

  • Apply parking brake.
  • Disconnect reservoir and power steering hoses from booster.
  • Remove master cylinder to brake booster retaining nuts.
  • Position and support master cylinder away from booster. Do not remove hydraulic lines from master cylinder.
  • Remove booster rod from top of brake pedal.
  • Remove booster mounting nuts from inside of vehicle.
  • Remove booster assembly and gasket.
  • Reverse procedure to install, noting the following:
    • Torque booster mounting nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque power steering hoses to booster n...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet C3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet C3500 Pickup cars and light trucks from 1990+.

Drum Brakes -> Tightening Specifications;
Vehicle: 2000 Chevrolet C3500 Pickup 7.4 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet C3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet C3500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2000 Chevrolet C3500 Pickup 6.5 V8 DIESEL

Delco Master Cylinder

When performing the following procedures, refer to Figs. and noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet t...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet C3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet C3500 Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 2000 Chevrolet C3500 Pickup 5.7 V8 GAS

Battery Ground Cable

Prior to service, dis...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet C3500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet C3500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> System Service -> 1997-2000 C & K Series Except 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe & Yukon -> 1997-2000 w/310 ABS -> 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe, Yukon & 2001 C & K Series -> 2000-01 w/325 ABS -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series Except C3500HD -> C3500HD -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> G Van -> Installation -> Manual Bleed -> P Series -> Pressure Bleed -> Removal -> S & T Series
Vehicle: 2000 Chevrolet C3500 Pickup 7.4 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

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