2000 Chevrolet Suburban 2500 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Suburban 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Suburban 2500 cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 2000 Chevrolet Suburban 2500 6.0 V8 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Suburban 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Suburban 2500 cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 2000 Chevrolet Suburban 2500 6.0 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

Diagnostic Trouble Code Interpretation

Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

Wiring Diagrams

Refer "Wiring Diagrams" in "Vehicle Systems"

Connector Pin ID

On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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Diagnostic Process

  • Inspect master cylinder reservoir fluid level and for possible fluid...
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CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Suburban 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Suburban 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Suburban 2500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2000 Chevrolet Suburban 2500 6.0 V8 GAS

Removal

  • Siphon 2/3 of the brake fluid from master cylinder.
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
  • Disconnect brake hose at caliper by removing inlet fitting bolt.
  • Remove mounting bolts and caliper.

Inspection

Should it become necessary to remove the caliper for installation of new parts, clean parts in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Check dust boots for punctures or tears. If punctures or tears are evident, n...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Suburban 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Suburban 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Suburban 2500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed
Vehicle: 2000 Chevrolet Suburban 2500 6.0 V8 GAS

Refer to "Hydraulic Brake... "

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Suburban 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Suburban 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Suburban 2500 cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> G Series -> P Series
Vehicle: 2000 Chevrolet Suburban 2500 6.0 V8 GAS

Astro & Safari

  • Apply parking brake.
  • Disconnect reservoir and power steering hoses from booster.
  • Remove master cylinder to brake booster retaining nuts.
  • Position and support master cylinder away from booster. Do not remove hydraulic lines from master cylinder.
  • Remove booster rod from top of brake pedal.
  • Remove booster mounting nuts from inside of vehicle.
  • Remove booster assembly and gasket.
  • Reverse procedure to install, noting the following:
    • Torque booster mounting nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque power steering hoses to booster n...

CLICK HERE TO GET FULL ACCESS TO 2000 Chevrolet Suburban 2500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2000 Chevrolet Suburban 2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2000 Chevrolet Suburban 2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2000 Chevrolet Suburban 2500 6.0 V8 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet t...

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