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2000 Saturn LS1 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
Component Replacement & Adjustment -> Saturn -> Thermostat, Replace -> Installation -> L Series -> Removal -> S Series
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
S Series
Removal
Do not remove pressure cap while engine is running or when engine is still warm.
- Remove engine drain plug at right front of engine, to drain coolant from radiator, then open draincock at lower part of radiator. Ensure coolant level is below thermostat housing.
- Disconnect lower radiator hose at thermostat housing using Snap On Tool No. HCP10, or equivalent, then remove two water inlet housing attaching bolts.
- Remove water inlet and thermostat as an assembly, then remove and discard O-ring.
- Remove thermost...
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BRAKE SERVICE PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
Power Brake Units -> Description -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
AC-Delco Tandem Diaphragm Type
This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .
In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off from one side of each diaphragm. The air is ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
- With vehicle on ground, depress brake pedal and remove cotter and drive axle nut. Discard nut and cotter.
- Raise vehicle and support vehicle.
- Remove wheel and tire assembly corresponding to drive axle being removed.
- Remove tie rod end torque prevailing nut, discard nut. Do not attempt to separate joint using a wedge-type tool because seal may be damaged.
- Using a suitable puller, separate tie rod end from steering knuckle.
- Remove lower control arm to steering knuckle nut and bolt. Be careful not to allow steering knuckle to contact ball stud seal. Contact may cause seal to rip, ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
Alternator, Replace
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
- Disconnect battery ground cable.
- Remove throttle body air duct and accessory drive belt.
- Disconnect alternator elec...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 2000-05 Saturn L, LS & LW Series
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Carefully open the cowl cabin air filter access door using a flat blade screwdriver, Fig. .
- Remove any leaves and debris form the filter housing area.
- Rotate the locking tabs outward to rel...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
The windshield washer solvent tank has a switch that closes when the wash...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
Lower
- Disconnect negative battery cable.
- Drain cooling system into a suitable container.
- Reposition hose clamp from engine block.
- Remove radiator outlet hose from engine block.
- Reposition hose clamp from surge bottle.
- Remove radiator outlet hose from surge bottle.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose f...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Saturn LS1 AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2000 Saturn LS1 2.2 L4 GAS
Removal
- Depress tensioner arm using suitable 3/8 inch drive breaker bar.
- Remove belt from idler or air conditioning compressor pulley and accessory pulleys.
Inst...
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COMPONENT LOCATION DIAGRAMS FOR 2000 Saturn LS1 AUTOMOBILES
Component location diagrams for most 2000 Saturn LS1 cars and light trucks sold in the U.S. from 1990+.
LH I/P Fuse Block Components Diagram for 2000 Saturn LS1 2.2 L4 GAS Components on diagram: |
RH I/P Fuse Block Components Diagram for 2000 Saturn LS1 2.2 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2000 Saturn LS1 AUTOMOBILES
OEM drawn wiring diagrams for most 2000 Saturn LS1 cars and light trucks sold in the U.S.
2000 Saturn LS1 2.2 L4 GAS Wiring Diagram Components on diagram: |
2000 Saturn LS1 2.2 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2000 Saturn LS1 AUTOMOBILES
OEM TSB listings for most 2000 Saturn LS1 cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2000 Saturn LS1 2.2 L4 GAS Auto Systems: |
Document: EVAP Emissions Small Leak Diagnosis (DTC P0442) Vehicle: 2000 Saturn LS1 2.2 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2000 Saturn LS1 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Saturn LS1 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Saturn LS1 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Saturn LS1 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Saturn LS1 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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