2001 Audi S8 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2001 Audi S8 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Audi S8 cars and light trucks from 1990+.

Disc Brakes -> Dual Piston Front Brakes -> Caliper Service -> Overhaul
Vehicle: 2001 Audi S8 4.2 V8 GAS

Overhaul

Refer to Fig. when servicing front disc brake calipers, noting the following:

  • Force piston out brake caliper with compressed air, Fig. . Apply air pressure gradually to guard against sudden piston release. Place a suitable wooden block into recess of brake caliper to prevent piston damage.
  • Remove caliper piston seal using a suitable screwdriver, Fig. .
  • Install piston as fo...

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BRAKE SERVICE PROCEDURES FOR 2001 Audi S8 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Audi S8 cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> A4, A6, A8, S4, S6 & S8 -> ABS Return Pump Does Not Run, Relay Good, Tester In Position 3 -> ABS Return Pump Does Not Run, Tester In Position 3 -> Accessing Diagnostic Trouble Codes (DTC) -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Electrical Testing -> Hydraulic Modulator High & Low Pressure Testing -> LED 1 & 3 Do Not Light, Tester In Position 1 -> LED 18 Does Not Light -> LED 19 Does Not Light -> LED 35 Does Not Light -> LED 4 Does Not Light, Tester In Position 1 -> LED 4, 2, 35, 18 & 19 Do Not Light, Tester In Position 1 -> LED For Alternator Does Not Go Out When Engine Starts -> LED For Alternator Does Not Light, Tester In Position 2 -> LED For Brakes Does Not Go Out When Brake Pedal Is Depressed -> LED For Brakes Does Not Light -> No Response From Selected Sensor, Tester In Position 6 -> Read Measuring Value Block -> Sensor Signal On Meter Below Minimum Value -> TT -> With LED Type Tester -> With Scan Tool -> Wrong Solenoid Valve Operates, Tester In Position 5
Vehicle: 2001 Audi S8 4.2 V8 GAS

With LED Type Tester
LED 1 & 3 Do Not Light, Tester In Position 1

Refer to Fig. ,for LED identification numbers. Weaker illumination of an LED indicates a contact resistance in respective circuit.

  • Inspect for continuity between ABS control unit connector terminal 34 and ground at battery ground cable (LED 1), Fig. .
  • Inspect for continuity between ABS control unit connector terminal 10 and ground at battery ground cable (LED 3).
  • If continuity does not exist, repair shorted or open circuit.
LED 4 Does Not Light, Tester In Position 1

Refer to Fig. ,for LED identification. Weaker illum...

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CLICK HERE TO GET FULL ACCESS TO 2001 Audi S8 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Audi S8 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Audi S8 cars and light trucks from 1990+.

Anti-lock Brakes -> Component Replacement -> A4 & S4 -> A4, A6, S4 & S6 -> A6 & S6 -> A8 & S8 -> Electronic Control Unit -> Front Wheel Speed Sensors -> Hydraulic Control Unit -> Hydraulic Control Unit Mounting Bracket -> Rear Wheel Speed Sensors -> TT
Vehicle: 2001 Audi S8 4.2 V8 GAS

Electronic Control Unit
A4, A6, S4 & S6

The electronic control unit is located beneath the lefthand side of the rear seat.

  • Turn ignition Off.
  • Remove rear seat.
  • Remove spring retaining electrical connector, then disconnect electrical connector.
  • Remove screws securing control unit.
  • Reverse procedure to install.
A8 & S8
  • Remove lower slot cover from between knee bolster and lower column cover.
  • Remove knee bolster.
  • Remove ABS control module.
  • Disconnect ABS control module electrical harness connector.
  • Reverse procedure to install.
TT

The control module is mounted to the hydraulic unit, located...

CLICK HERE TO GET FULL ACCESS TO 2001 Audi S8 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Audi S8 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Audi S8 cars and light trucks from 1990+.

Disc Brakes -> ITT FN 3 Single Piston Front Brakes -> Brake Pad Service
Vehicle: 2001 Audi S8 4.2 V8 GAS

  • Raise and support vehicle, then remove front tires.
  • If brake pads are to be used again, mark installed positions for installation reference.
  • Remove caliper guide pin caps.
  • Pry brake pad retaining spring out from brake caliper housing using a suitable screwdriver.
  • Remove caliper guide pins.
  • Remove caliper housing, then position aside using suitable wire or rope.
  • Remove brake pads.
  • Clean brake caliper housing using a suitable methylated spirit. Pay close attention to pad bonding surfaces. They must be free of all grease and adhesive residues.
  • Siphon off a small amount of brake fluid fro...

CLICK HERE TO GET FULL ACCESS TO 2001 Audi S8 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Audi S8 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Audi S8 cars and light trucks from 1990+.

Disc Brakes -> Dual Piston Front Brakes -> Brake Pad Service -> Installation -> Removal
Vehicle: 2001 Audi S8 4.2 V8 GAS

Removal

  • Raise and support vehicle, then remove wheel assemblies.
  • If brake pads are to be used again, mark installed positions for installation reference.
  • Secure brake disc on wheel hub with a wheel lug nut.
  • Remove outer brake pad mounting bolts, Fig. .
  • Extract part of brake fluid from reservoir using a suitable bleeder bottle, then push piston back into caliper housing by inserting a suitable screwdriver into floating frame and pressing firmly to outside.
  • Disconnect wiring harness electrical connector, then remove brake pad wear indicator wiring from brake caliper bracket.
  • Press cal...

CLICK HERE TO GET FULL ACCESS TO 2001 Audi S8 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Audi S8 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Audi S8 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2001 Audi S8 4.2 V8 GAS

The following procedure has been modified by a Technical Service Bulletin.

To bleed brake system, use a catch bottle with a transparent hose attached so brake fluid can be inspected for air bubbles.

  • Connect brake pressure bleeding tool No. VAG 1869, or equivalent, per tool manufacturer's instructions.
  • Bleed brakes in following sequence:
    • Righ...

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