2001 Chrysler Voyager Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2001 Chrysler Voyager

  • 2001 Chrysler Voyager 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B
  • 2001 Chrysler Voyager 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
  • 2001 Chrysler Voyager LX 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2001 Chrysler Voyager LX 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3

BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1997-2000 -> 2001 -> ABS Relays -> Adjustments -> AWD -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Fluid Level -> Front Wheel Speed Sensor -> FWD -> Hydraulic Control Unit (HCU) -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

Brake System Bleed

The base brake system must be bled anytime air is permitted to enter the hydraulic system. However, anti-lock brake system components should only be bled if the hydraulic control unit has been removed or if there is reason to believe that air has entered the unit. The ABS portion of the braking system must be bled separately. Under most circumstances, only the base brake system will require bleeding. If the anti-lock brake system must be bled, proceed as follows:

  • Ensure all brake system components are installed and all hydraulic lines are connected securely.
  • Conne...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 1998 -> 1999-2001 -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Full Size Pickup
Vacuum Booster
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • On 1997 models, proceed as follows:
    • Disconnect harness wires from differential switch on combination valve and from RWAL valve.
    • Disconnect brake line from combination valve to front brakes, or AB...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Caliper Service -> Assemble -> Disassemble -> Front & Rear -> Inspection
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

Refer to "Brake Pad Service" for caliper replacement procedures.

Front & Rear

Disassemble
  • Remove caliper from adapter and rotor as outlined under "Brake Pad Service." Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
  • Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
  • Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts, Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Brake Service -> 12 Inch Drum -> 9, 10, 11 & 13 Inch Drums -> Brake Shoe, Replace -> Caravan, Dakota, Durango, Town & Country & Voyager -> Full Size Pickup -> Inspection -> Installation -> Removal
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

Brake Shoe, Replace

Do not intermix automatic adjuster components from side to side.

9, 10, 11 & 13 Inch Drums
Caravan, Dakota, Durango, Town & Country & Voyager
Removal
  • Raise and support vehicle, then remove rear wheels.
  • Remove drum retaining nuts if equipped, then the drums. If drum will not separate from brake shoes or axle, proceed as follows:
    • Ensure parking brake is disengaged.
    • Remove adjuster hole plug from backing plate.
    • Insert small screwdriver or equivalent, through adjuster hole, then push and hold self adjuster lever off adjuster screw assembly, Fig. .
    • Using a suitable brake adj...

CLICK HERE TO GET FULL ACCESS TO 2001 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2001 Chrysler Voyager 2.4 L4 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

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