2001 Chrysler Voyager Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2001 Chrysler Voyager

  • 2001 Chrysler Voyager 2.4 L4 GAS, CC:2429, CID:148, Fuel Injection, Aspiration:148, Engine VIN:, Desg:B
  • 2001 Chrysler Voyager 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3
  • 2001 Chrysler Voyager LX 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 2001 Chrysler Voyager LX 3.3 V6 FLEX, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:3

BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts, Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
  • If p...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Brake Service -> 12 Inch Drum -> 9, 10, 11 & 13 Inch Drums -> Brake Shoe, Replace -> Caravan, Dakota, Durango, Town & Country & Voyager -> Full Size Pickup -> Inspection -> Installation -> Removal
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

Brake Shoe, Replace

Do not intermix automatic adjuster components from side to side.

9, 10, 11 & 13 Inch Drums
Caravan, Dakota, Durango, Town & Country & Voyager
Removal
  • Raise and support vehicle, then remove rear wheels.
  • Remove drum retaining nuts if equipped, then the drums. If drum will not separate from brake shoes or axle, proceed as follows:
    • Ensure parking brake is disengaged.
    • Remove adjuster hole plug from backing plate.
    • Insert small screwdriver or equivalent, through adjuster hole, then push and hold self adjuster lever off adjuster screw assembly, Fig. .
    • Using a suitable brake adj...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 FLEX

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

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BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Diagnosis & Testing -> 1997-98 -> 1999 -> 2000 -> 2001 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Tests -> DTC Interpretation -> Intermittent Fault Diagnosis -> Wiring Diagrams
Vehicle: 2001 Chrysler Voyager 3.3 V6 FLEX

Accessing Diagnostic Trouble Codes

The diagnostic connector, Fig. , is located under the lefthand side of the instrument panel. These models utilize a 16-way connector which also serves as a diagnostic link for the PCM and air bag electronic control module. In all cases, a DRB, or equivalent, diagnostic scan tool can be linked to this connector to obtain diagnostic trouble codes.

  • Connect DRB, or equivalent, scan tool to diagnostic connector, then turn ignition switch to On position.
  • At DRB prompts, select "System: ABS/Bendix," then select "State Display: Inputs/Outputs" and read br...

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CLICK HERE TO GET FULL ACCESS TO 2001 Chrysler Voyager BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chrysler Voyager AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chrysler Voyager cars and light trucks from 1990+.

Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2001 Chrysler Voyager LX 3.3 V6 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scor...

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