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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2001 Volvo S40 car and truck
repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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BRAKE SERVICE PROCEDURES FOR 2001 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Volvo S40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 2001 Volvo S40 1.9 L4 GAS
Master Cylinder Overhaul
Disassemble
- Remove reservoir from master cylinder.
- Drain fluid from reservoir, then remove seals.
- Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
- Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
- Clean all pistons components and cylinder with methylated spirits.
- Blow compressed air into the equalizer and overflow holes.
- Inspect master cylinder bore for scoring, ...
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BRAKE SERVICE PROCEDURES FOR 2001 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 2001 Volvo S40 1.9 L4 GAS
Component Fault Tracing
All procedures must be completed to avoid damaging the control unit.
Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.
- Inspect fuse in transient surge protector
- Inspect all connectors, wires and ground connections for ABS System.
- Switch ignition off.
- Disconnect connector from control unit by depressing lock spring and swinging connector out.
- Remove cover from hydraulic modulator.
- Remove cover from control unit connector.
- Remove white protective moldings from sides of connector.
- Inspect ground connections in connector.
- A...
CLICK HERE TO GET FULL ACCESS TO 2001 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2001 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Volvo S40 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 2001 Volvo S40 1.9 L4 GAS
Master Cylinder
- Place a cover over the fender to protect paint from brake fluid.
- Disconnect brake lines and cap openings.
- Remove retaining nuts, then the master cylinder.
- Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve
The regulating valve must be replaced as an assembly.
- Disconnect brake pipe from valve, replace unions if required.
- ...
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BRAKE SERVICE PROCEDURES FOR 2001 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Volvo S40 cars and light trucks from 1990+.
Power Brake Units -> Power Brake Unit Service -> Check Valve, Replace -> Power Brake Booster, Replace
Vehicle: 2001 Volvo S40 1.9 L4 GAS
Power Brake Booster, Replace
- Remove master cylinder, then disconnect vacuum hose from power brake unit.
- Disconnect link arm from brake pedal, then remove bracket with clutch pedal stop.
- Remove nuts attaching power brake unit to dash panel.
- Pull power brake unit forward, then disconnect fork from link arm and remove brake unit.
Check Valv...
CLICK HERE TO GET FULL ACCESS TO 2001 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2001 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Volvo S40 cars and light trucks from 1990+.
Anti-lock Brakes -> Description
Vehicle: 2001 Volvo S40 1.9 L4 GAS
The Anti-Lock Brake System (ABS) uses a control unit, hydraulic modulator, transient surge protector, front speed sensors and a speedometer sensor to control wheel lock-up. The control unit receives vehicle speed, wheel speed and wheel acceleration information from the sensors, then sends the information to the hydraulic modulator. The hydraulic modulator uses this information to ensure correct hydraulic ...
CLICK HERE TO GET FULL ACCESS TO 2001 Volvo S40 BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2001 Volvo S40 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Volvo S40 cars and light trucks from 1990+.
Disc Brakes -> Caliper Service -> Rear -> Removal & Overhaul
Vehicle: 2001 Volvo S40 1.9 L4 GAS
Rear
Removal & Overhaul
- Raise and support rear of vehicle, then remove rear tires.
- Disconnect brake lines, then remove two caliper attaching bolts and caliper.
- Remove piston dust cover, then place a piece of wood or suitable material between both pistons. Force pistons out of bore using low pressure compressed air.
- Remove sealing rings, then bleeder screw. Do not separate brake caliper into two separate halves.
- Clean caliper assembly thoroughly using brake fluid or denatured alcohol.
- Remove any ...
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