2002 Audi S6 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Audi S6 cars and light trucks from 1990+.

Anti-lock Brakes -> Component Replacement -> A4 & S4 -> A4, A6, S4 & S6 -> A6 & S6 -> A8 & S8 -> Electronic Control Unit -> Front Wheel Speed Sensors -> Hydraulic Control Unit -> Hydraulic Control Unit Mounting Bracket -> Rear Wheel Speed Sensors -> TT
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS

Electronic Control Unit
A4, A6, S4 & S6

The electronic control unit is located beneath the lefthand side of the rear seat.

  • Turn ignition Off.
  • Remove rear seat.
  • Remove spring retaining electrical connector, then disconnect electrical connector.
  • Remove screws securing control unit.
  • Reverse procedure to install.
A8 & S8
  • Remove lower slot cover from between knee bolster and lower column cover.
  • Remove knee bolster.
  • Remove ABS control module.
  • Disconnect ABS control module electrical harness connector.
  • Reverse procedure to install.
TT

The control module is mounted to the hydraulic unit, located...

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BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Audi S6 cars and light trucks from 1990+.

Anti-lock Brakes -> System Coding -> TT
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS

TT

Refer to Fig. fo...

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BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Audi S6 cars and light trucks from 1990+.

Disc Brakes -> Lucas Rear Disc Brakes -> Tightening Specifications
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Audi S6 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Audi S6 cars and light trucks from 1990+.

Disc Brakes -> ITT FN 3 Single Piston Front Brakes -> Caliper Service
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS

  • Force piston, Fig. , out of brake caliper using compressed air, Fig. . Apply air pressure gradually to guard against sudden expulsion. Place a suitable wooden block into caliper recess to prevent piston damage.
  • Remove piston seal using wedge tool No. 3409, or equivalent, Fig. . Avoid damaging bore surface.
  • Install piston as follows:
    • Clean piston and seal with methylated spirits.
    • Apply thin coat of paste part No. G 052 150 A2, or equivalent, to piston and seal before installation.
    • Place protective seal wi...

CLICK HERE TO GET FULL ACCESS TO 2002 Audi S6 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Audi S6 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> A4 & S4 -> A6 & S6 -> A8 & S8 -> Hydraulic Booster/Servo -> Vacuum Booster
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS

Hydraulic Booster/Servo

  • Remove master cylinder as outlined under "Hydraulic Brake System."
  • Disconnect hydraulic lines from booster/servo.
  • Remove brake booster/servo attaching bolts.
  • Disconnect booster pushrod from brake pedal.
  • Reverse procedure to install, noting the following:
    • Adjust pushrod length to 9.04-9.08 inches from face of booster/servo unit to center of clevis hole.
    • Torque booster mounting bolts to 18 ft. lbs.

Vacuum Booster

A4 & S4
  • Remove master cylinder as outlined under "Hydraulic Brake System" section.
  • Disconnect hydraulic lines from brake servo unit.
  • Remove stowage area ...

CLICK HERE TO GET FULL ACCESS TO 2002 Audi S6 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Audi S6 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS

The following procedure has been modified by a Technical Service Bulletin.

To bleed brake system, use a catch bottle with a transparent hose attached so brake fluid can be inspected for air bubbles.

  • Connect brake pressure bleeding tool No. VAG 1869, or equivalent, per tool manufacturer's instructions.
  • Bleed brakes in following sequence:
    • Righ...

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