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2002 Audi S6 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Audi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Audi -> Component Replacement & Adjustment -> Water Pump, Replace -> 1.8L Engine -> 2.7L & 2.8L Engines -> 3.7L & 4.2L Engines -> A4 & S4 -> TT
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
1.8L Engine
A4 & S4
- Mark running direction, then remove serpentine belt.
- On A4 and S4 models, proceed as follows:
- Remove three quick release screws on front of noise insulation panel.
- Remove air intake duct between header panel and air cleaner.
- Remove all wiring harness clamps located at sides of radiator frame.
- Remove lower righthand bolts, Fig. , and install support tool No. 3369, or equivalent.
- Install support tool to VAG tool No. 3369 slot, Fig. .
- Remove lower lefthand bolts and all 6 MM x 20 MM b...
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BRAKE SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Disc Brakes -> Lucas Rear Disc Brakes -> Adjustments -> A4 & S4 -> A6 & S6 -> A8 & S8 -> Parking Brake -> Rear Brake Basic Setting -> TT
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
Rear Brake Basic Setting
Parking brake cable must be free of tension during basic setting inspection.
- Push caliper lever against stop on both sides of vehicle using a suitable screwdriver. Parking brake cable is too tight if lever of opposite side caliper is pulled away from stop.
- If required, loosen adjustment nut for parking brake cable until both levers rest against stop.
- Push a suitable screwdriver between end of rear spring and roller.
- Press brake pedal once, then ensure both tires rotate freely.
- Remove screwdriver.
Parking Brake
A4 & S4
Always perform rear brake basic setting prior to ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Audi -> Fuel Filter Scheduled Maintenance -> All 1989-05 -> Normal Service -> Severe Service
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
Normal Service
Service as re...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
- Remove wheel cover and drive axle bolt in hub.
- Pull speed sensor slightly out of housing, then remove drive axle flange to transaxle mounting bolts.
- Press drive axle upward toward front of vehicle, the...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
- Disconnect battery ground cable.
- Pivot tensioner to release drive belt tension.
- Place a bolt or drift in hole to lock tensioner.
- Remove drive belt.
- Remove drive belt tensioner.
- Disconnect connector from alternator.
- Remove nut and B+ terminal from alternator.
- Clamp off coolant hoses.
- Loosen hose clamps on coolant hoses.
- Loosen alternator mounting bolts approximately 6 turns.
- Tap bolt heads with ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Cabin Air Filter Service -> Audi -> 1998-2004 A6, Allroad, RS6, S6 & 2000-06 TT
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
On 1998-2000 models, the cabin air filter should be replaced every 15,000 miles.
On 2001-03 models, the cabin air filter should be replaced every 20,000 miles.
On 2004-07 models, the cabin air filter should be replaced at 15,000 miles, then every 20,000 miles.
- Open the hood.
- Remove the plenum chamber cover.
- Release the cabin air filter retaining tab ca...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Audi -> Service Indicator Lamp -> 1998-2004 -> Less Scan Tool -> With Scan Tool
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
With Scan Tool
- Connect VAG 1551 scan tool and VAG 1551/3 adapter cable, or equivalents, to diagnostic connector.
- "Rapid Data Transfer" will be displayed.
- Initiate adaptation function 10 as follows:
- Press buttons 1 and 0 to select adaptation function 10.
- Press Q button to confirm input.
- Press buttons 0 and 2 to insert channel number 02.
- Press Q button to confirm input.
Less Scan Tool
- Place ignition to Off position.
- Press reset button for trip recorder in instrument cluster and place ignition switch in On pos...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at thermostat housing and remove hose.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Audi S6 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Audi S6 AUTOMOBILES
Component location diagrams for most 2002 Audi S6 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Components Diagram for 2002 Audi S6 Avant 4.2 V8 GAS Components on diagram: |
Fuel System Components Diagram for 2002 Audi S6 Avant 4.2 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Audi S6 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Audi S6 cars and light trucks sold in the U.S.
2002 Audi S6 Avant 4.2 V8 GAS Wiring Diagram Components on diagram: |
2002 Audi S6 Avant 4.2 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Audi S6 AUTOMOBILES
OEM TSB listings for most 2002 Audi S6 cars and light trucks sold in the U.S. from 1985+.
Document: AIRBAG / PYROTECHNIC SAFETY BELT DEPLOYMENT INQUIRIES - REVISED Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS Auto Systems: |
Document: AUDI TIRE PRESSURE MONITORING SYSTEMS OVERVIEW - REVISED Vehicle: 2002 Audi S6 Avant 4.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Audi S6 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Audi S6 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Audi S6 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Audi S6 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Audi S6 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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