2002 BMW 325I Brake Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 BMW 325I car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 BMW 325I automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 BMW 325I

  • 2002 BMW 325I 2.5 L6 GAS, CC:2494, CID:152, Fuel Injection, Aspiration:152
  • 2002 BMW 325I Sport Wagon 2.5 L6 GAS, CC:2494, CID:152, Fuel Injection, Aspiration:152

BRAKE SERVICE PROCEDURES FOR 2002 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325I cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 740 & 750 -> 745 -> M3, 325 & 330 -> M5, 525, 530 & 540 -> Master Cylinder, Replace -> Mini Cooper -> X5 -> Z3 -> Z8
Vehicle: 2002 BMW 325I 2.5 L6 GAS

Master Cylinder, Replace

Mini Cooper
  • Suck brake fluid from expansion tank into suitable container using suitable suction bottle.
  • Disconnect brake fluid level switch connector.
  • Disconnect clutch hydraulic supply hose. Position line so that fluid does not drain. Plug or cap lines and openings.
  • Disconnect expansion tank booster vacuum hose.
  • Remove mounting bolt and expansion tank.
  • Remove battery.
  • Disconnect clips, lock and connectors, then remove Engine Control Module (ECM).
  • Remove battery box mounting bolt and disconnect clips.
  • Remove battery box.
  • Disconnect brake lines. Plug or cap li...

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BRAKE SERVICE PROCEDURES FOR 2002 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> Description -> Hydraulic Booster System -> Vacuum Booster System
Vehicle: 2002 BMW 325I 2.5 L6 GAS

Hydraulic Booster System

The hydraulic system incorporates a power flow regulator which diverts a small flow of fluid from the power steering operating circuit for the power assisted brake system, Fig. . It charges the hydraulic reservoir in a high pressure range without impairing the function of power steering. The pressurized hydraulic oil volume is supplied to the booster for the sake of power assistance and is applied by operating the connected standard tandem master cylinder. Should the power steering pump fail, the hydraulic reservoir has sufficient reserve pressure to permit m...

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BRAKE SERVICE PROCEDURES FOR 2002 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 BMW 325I Sport Wagon 2.5 L6 GAS

Audio Coded Anti-Theft System

Some original radios have a coded theft protection circuit. Obtain customer's code number before disconnecting the battery, removing fuses from the underhood fuse/relay box or removing the radio.

  • After servicing vehicle, reconnect p...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325I cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 740 & 750 -> 745 -> Hydraulic Power Flow Regulator, Replace -> M3, 325 & 330 -> M3, M5, X5, Z3, Z8, 325, 330, 525, 530, 540, 740, 745, 750 & 760 -> M5, 525, 530 & 540 -> Mini Cooper -> Power Brake Booster, Replace -> X5 -> Z3 -> Z8
Vehicle: 2002 BMW 325I Sport Wagon 2.5 L6 GAS

Hydraulic Power Flow Regulator, Replace

Mini Cooper
  • Ensure ignition switch is in OFF position.
  • Disconnect clip and air filter outlet hose.
  • Remove air filter housing mounting bolts, then disconnect harness clip and connector.
  • Remove air filter housing.
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
  • Remove battery.
  • Disconnect clips, lock and connectors, then remove Engine Control Module (ECM).
  • Remove battery box mounting bolt and disconnect clips.
  • Remove battery box.
  • Disconnect val...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325I cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Specifications
Vehicle: 2002 BMW 325I Sport Wagon 2.5 L6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325I BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 325I AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 325I cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Wiring Diagrams
Vehicle: 2002 BMW 325I Sport Wagon 2.5 L6 GAS

Accessing Diagnostic Trouble Codes

Diagnosis is only available using the BMW Diagnostic System. Refer to BMW testing system manufacturer's instructions to diagnosis ABS faults.

Diagnostic Trouble Code Interpretation

R...

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