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2002 BMW 325XI CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 BMW 325XI car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your BMW 325XI automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
A/C Data -> Imported Passenger Cars, Light Trucks & Vans -> BMW -> 1992-2002 -> 2003-04
Vehicle: 2002 BMW 325XI Sport Wagon 2.5 L6 GAS
1992-2002
[[table data]] ... [[table data]]CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325XI A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
Disc Brakes -> Brake Pad Service -> Front -> Pads, Replace -> Rear
Vehicle: 2002 BMW 325XI 2.5 L6 GAS
Pads, Replace
Front
- Raise and support vehicle, then remove front tire and wheel assemblies.
- Remove retaining spring.
- Disconnect brake pad wear indicator connector from lefthand side of caliper.
- Remove plastic plugs and remove brake hose out from bracket.
- Remove guide bolts and lift brake caliper toward vehicle rear.
- Remove brake pads and suspend caliper aside with suitable wire.
- Reverse procedure to install, noting the following:
- Turn caliper piston back into bore using fixture tool No. 34 1 050, or equivalent.
- Inspect fluid level and bleed brake system as required.
- Replace dust sleeve a...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
BMW -> Fuel Filter Replacement -> Except X3 & Z4 -> Fuel System Pressure Relief -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection -> Removal & Installation
Vehicle: 2002 BMW 325XI Sport Wagon 2.5 L6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Obtain the vehicle owner's radio theft protection code.
- Remove the fuel pump relay(s).
- Start the engine and allow it to stall.
- Crank engine for 10 seconds to ensure the fuel pressure has been...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
CV AXLE SHAFT, Replace -> FRONT -> REAR
Vehicle: 2002 BMW 325XI 2.5 L6 GAS
FRONT
- Remove front, middle and rear engine splash shields.
- Remove front axle support righthand heat shield.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove ABS sensor.
- Disconnect control arm ride level sensor.
- Disconnect brake hose from mounting.
- Remove mounting bolts and support brake caliper aside with hoses connected.
- Disconnect stabilizer link from bar.
- Remove axle shaft collar nut.
- Press output shaft out of drive flange.
- Disconnect front axle support control arm at front and rear.
- Tilt steering knuckle to one side.
- Remove output shaft from differential usin...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor
Vehicle: 2002 BMW 325XI Sport Wagon 2.5 L6 GAS
Tire Pressure Sensor
Removal
- Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
- Remove the Torx screw, then the tire pressure sensor.
- Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
- Remove washer from wheel.
Installation
- Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and v...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
Starter, Replace
Vehicle: 2002 BMW 325XI 2.5 L6 GAS
- Raise and support vehicle
- Remove mounting bolts and lower engine cover.
- Remove air intake hood.
- Disconnect fan cowl and position upward.
- Remove cabin air filter housing and heater bulkhead.
- Support engine with suitable fixture tool, or equivalent.
- Remove righthand engine mount top nut and lefthand engine mount bottom nut.
- Remove front, middle and rear engine splash shields.
- Remove exhaust system.
- Remove heat shields.
- Remove shift selector nut and disconnect cable.
- Remove propeller shaft.
- Remove front propeller shaft to differential carrier joint mounting bolts.
- Remove front propeller shaft ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1999-2005 3 Series & 2006 M3 & 325C Series
Vehicle: 2002 BMW 325XI 2.5 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn the three cabin air filter cover retainers 1/4 turn.
- Remove the cabin air filter cover.
- Rotate the cabin filter cover retainers 45°, then ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
BMW -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2000-09 3 Series Except X3 -> Less iDrive -> Reset -> With iDrive
Vehicle: 2002 BMW 325XI 2.5 L6 GAS
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
Radiator, Replace
Vehicle: 2002 BMW 325XI Sport Wagon 2.5 L6 GAS
- Open coolant expansion tank cap, the raise and support vehicle.
- Remove mounting bolt and reinforcement plate.
- Remove mounting screws and front splash shield.
- Open radiator plug and drain coolant into suitable container.
- Open plug on righthand side of engine block near cylinder No. 2 and drain coolant into suitable container.
- Disconnect engine wiring harness holder.
- Disconnect retainers, then remove mounting bolts and air intake filter housing.
- Disconnect expansion rivets and remove intake hood.
- Lock belt pulley in position using holding tool No. 11 5 030...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 BMW 325XI AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 BMW 325XI 2.5 L6 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325XI SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2002 BMW 325XI AUTOMOBILES
Component location diagrams for most 2002 BMW 325XI cars and light trucks sold in the U.S. from 1990+.
 On LH Side Of Transmission Diagram for 2002 BMW 325XI Sport Wagon 2.5 L6 GASComponents on diagram: |
 LH Side Of Engine Compartment Diagram for 2002 BMW 325XI Sport Wagon 2.5 L6 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325XI PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 BMW 325XI AUTOMOBILES
OEM drawn wiring diagrams for most 2002 BMW 325XI cars and light trucks sold in the U.S.
 2002 BMW 325XI Sport Wagon 2.5 L6 GAS Wiring DiagramComponents on diagram: |
 2002 BMW 325XI 2.5 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 BMW 325XI AUTOMOBILES
OEM TSB listings for most 2002 BMW 325XI cars and light trucks sold in the U.S. from 1985+.
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Document: Tools and Equipment Vehicle: 2002 BMW 325XI 2.5 L6 GAS Auto Systems: |
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Document: Tools and Equipment Vehicle: 2002 BMW 325XI 2.5 L6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2002 BMW 325XI TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 BMW 325XI AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 BMW 325XI cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 BMW 325XI cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 BMW 325XI cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 BMW 325XI cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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