2002 BMW 525I A/C & Heater Service (ONLINE REPAIR MANUALS)

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 BMW 525I car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 BMW 525I automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 BMW 525I

  • 2002 BMW 525I 2.5 L6 GAS, CC:2494, CID:152, Fuel Injection, Aspiration:152
  • 2002 BMW 525I Sport Wagon 2.5 L6 GAS, CC:2494, CID:152, Fuel Injection, Aspiration:152

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 525I AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 BMW 525I cars and light trucks from 1990+

BMW -> Component Replacement & Adjustment -> Console, Replace -> 740 & 750 -> M Coupe, M Roadster & Z3 -> M3, 325 & 330 -> M5, 525, 530 & 540 -> X5
Vehicle: 2002 BMW 525I 2.5 L6 GAS

M Coupe, M Roadster & Z3

  • Remove clips and remove lower lefthand instrument panel trim.
  • Remove mounting bolts and radio.
  • On models equipped with automatic transmission, remove mounting bolt, shifter handle and selector lever cover.
  • On models equipped with manual transmission, pull shift lever knob off and remove cover.
  • On all models, remove left and righthand mounting bolts and rubber gaiter, then push center console finisher strip back and remove.
  • Remove finisher strips, then the left, righthand and front center console mounting bolts.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 525I A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 525I AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 BMW 525I cars and light trucks from 1990+

Import Compressor Service -> Seiko/Seiki -> Lip Type Seal
Vehicle: 2002 BMW 525I 2.5 L6 GAS

  • Remove magnetic clutch as outlined previously.
  • Remove front head by pushing on cylinder shaft, Fig. . Do not remove cylinder from case.
  • Remove lip seal from front head.
  • Replace lip seal with suitable driver, Fig. .
  • Reverse procedure to install, noting...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 525I A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 525I AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 BMW 525I cars and light trucks from 1990+

Import Compressor Service -> Seiko/Seiki -> Compressor Clutch Service
Vehicle: 2002 BMW 525I Sport Wagon 2.5 L6 GAS

  • Hold armature in place with holding tool No. 09991-06020, or equivalent, then remove armature plate screw, Fig. .
  • Remove armature plate with removal tool No. 09991-06030, or equivalent.
  • Remove lead wire clamp.
  • Remove felt ring and shims from shaft.
  • Install a suitable snap ring pliers, remove circlip from clutch.
  • Remove magnetic clutch lead wire clamp sc...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 525I A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 525I AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 BMW 525I cars and light trucks from 1990+

BMW -> Component Replacement & Adjustment -> Instrument Panel, Replace -> 740 & 750 -> Lower -> M3, 325 & 330 -> M5, 525, 530 & 540 -> Upper -> X5
Vehicle: 2002 BMW 525I 2.5 L6 GAS

The instrument cluster of some models may require coding after removal.

M3, 325 & 330

  • Insert suitable screwdriver through steering wheel rear opening, press lock down and pull driver's air bag module away from steering wheel.
  • Repeat procedure on opposite side of air bag module.
  • Press lock and disconnect driver's air bag module connector. Place air bag aside with impact pad facing upward.
  • Set steering wheel to straight ahead position.
  • Remove mounting bolt and steering wheel.
  • Move steering column to bottom extended position.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 525I A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 525I AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 BMW 525I cars and light trucks from 1990+

Air Bag System Precautions -> BMW -> Arming
Vehicle: 2002 BMW 525I 2.5 L6 GAS

  • Ensure nobody is in vehicle, then connect battery positive cable, then ground cable.
  • From a safe position to the side of or below air bag modules, turn ignition On and observe air bag indicator lamp. Lamp s...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 525I A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 525I AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 BMW 525I cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2002 BMW 525I Sport Wagon 2.5 L6 GAS

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