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2002 BMW 530I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 BMW 530I 3.0 L6 GAS
Battery Ground Cable
Prior to service disconnect battery ground cable and isolate as required.
Product Compatibility
A/C Refrigerant Oil
Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.
Engine Coolant
Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.
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BRAKE SERVICE PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Hydraulic Brake Systems -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 BMW 530I 3.0 L6 GAS
Audio Coded Anti-Theft System
Some original radios have a coded theft protection circuit. Obtain customer's code number before disconnecting the battery, removing fuses from the underhood fuse/relay box or removing the radio.
- After servicing vehicle, reconnect p...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
BMW -> Component Locations -> 5 Series
Vehicle: 2002 BMW 530I 3.0 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
CV AXLE SHAFT, Replace -> REAR
Vehicle: 2002 BMW 530I 3.0 L6 GAS
REAR
- On models equipped with air suspension, proceed as follows:
- Remove air supply system fuse.
- Disconnect distributor block lines.
- On all models, raise and support vehicle, then remove rear tire and wheel assembly.
- Remove rear axle carrier.
- Remove output shaft to transmission m...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Description
Vehicle: 2002 BMW 530I 3.0 L6 GAS
The Tire Pressure Monitor System (TPMS) monitors the tire inflation pressure while the vehicle is being driven. To achieve this, the tire inflation pressure and tire air temperature are measured at certain intervals by sensors located on each wheel at t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Starter, Replace
Vehicle: 2002 BMW 530I 3.0 L6 GAS
- Disconnect Crankshaft Position (CKP) sensor electrical connector.
- Remove nuts and disconnect starter motor electrical connectors.
- Remove mounting bolts and starter mo...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 2002 BMW 530I 3.0 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
BMW -> Check Engine Lamp -> With OBD II
Vehicle: 2002 BMW 530I 3.0 L6 GAS
The Check Engine lamp will be illuminated when the ignition switch is in the On position and the engine is stopped. If the engine is started, the lamp should go out. If the lamp rem...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 BMW 530I 3.0 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at water inlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 BMW 530I AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 BMW 530I 3.0 L6 GAS
- If reusing belt, mark belt with rotational direction for installation alignment.
- Lock belt pulley in position using suitable holding tool, then remove water pump fan clutch mounting nut using suitable wrench. Nut has lefthan...
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COMPONENT LOCATION DIAGRAMS FOR 2002 BMW 530I AUTOMOBILES
Component location diagrams for most 2002 BMW 530I cars and light trucks sold in the U.S. from 1990+.
![]() Components on diagram: |
![]() Components on diagram: |
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WIRING DIAGRAMS FOR 2002 BMW 530I AUTOMOBILES
OEM drawn wiring diagrams for most 2002 BMW 530I cars and light trucks sold in the U.S.
![]() Components on diagram: |
![]() Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 BMW 530I AUTOMOBILES
OEM TSB listings for most 2002 BMW 530I cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 2002 BMW 530I 3.0 L6 GAS Auto Systems: |
Document: Tools and Equipment Vehicle: 2002 BMW 530I 3.0 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 BMW 530I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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