2002 BMW 745LI Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 BMW 745LI AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 745LI cars and light trucks from 1990+.

Power Brake Units -> Tightening Specifications
Vehicle: 2002 BMW 745LI 4.4 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 2002 BMW 745LI AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 745LI cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 740 & 750 -> 745 -> Hydraulic Power Flow Regulator, Replace -> M3, 325 & 330 -> M3, M5, X5, Z3, Z8, 325, 330, 525, 530, 540, 740, 745, 750 & 760 -> M5, 525, 530 & 540 -> Mini Cooper -> Power Brake Booster, Replace -> X5 -> Z3 -> Z8
Vehicle: 2002 BMW 745LI 4.4 V8 GAS

Hydraulic Power Flow Regulator, Replace

Mini Cooper
  • Ensure ignition switch is in OFF position.
  • Disconnect clip and air filter outlet hose.
  • Remove air filter housing mounting bolts, then disconnect harness clip and connector.
  • Remove air filter housing.
  • With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
  • Remove battery.
  • Disconnect clips, lock and connectors, then remove Engine Control Module (ECM).
  • Remove battery box mounting bolt and disconnect clips.
  • Remove battery box.
  • Disconnect val...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 745LI BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 745LI AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 745LI cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 BMW 745LI 4.4 V8 GAS

Audio Coded Anti-Theft System

Some original radios have a coded theft protection circuit. Obtain customer's code number before disconnecting the battery, removing fuses from the underhood fuse/relay box or removing the radio.

  • After servicing vehicle, reconnect p...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 745LI BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 745LI AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 745LI cars and light trucks from 1990+.

Power Brake Units -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 BMW 745LI 4.4 V8 GAS

Audio Coded Anti-Theft System

Some original radios have a coded theft protection circuit. Obtain customer's code number before disconnecting the battery, removing fuses from the underhood fuse/relay box or removing the radio.

  • After servicing vehicle, reconnect p...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 745LI BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 745LI AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 745LI cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed
Vehicle: 2002 BMW 745LI 4.4 V8 GAS

The following procedure has been revised by a Technical Service Bulletin.

Ensure traction control systems are turned Off prior to bleeding brake system.

  • Connect suitable pressure bleeder to brake fluid reservoir. Maximum charging pressure is 43.5 psi.
  • Attach bleeder hose and container to righthand rear wheel. Bleed until no bubbles appear.
  • Repeat previous step for lefthand rear, righthand front and lefthand front wheels.
  • Support rear suspension at wheel carriers and lower vehicle so rear suspension compresses to its normal loaded position (to prevent...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 745LI BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 BMW 745LI AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 BMW 745LI cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Overhaul -> Rear -> Replace
Vehicle: 2002 BMW 745LI 4.4 V8 GAS

Replace

Front
  • Raise and support vehicle, then remove front tire and wheel.
  • Press and hold brake pedal with suitable prop.
  • Disconnect brake pipe from connection with hose.
  • Remove wear indicator connector from lefthand side.
  • Remove mounting bolts and caliper.
  • Reverse procedure to install, noting the following:
    • Bleed brake system.
    • Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
  • Raise and support vehicle, then remove rear tire and wheel assembly.
  • Drain moderate amount of brake fluid from reservoir using suitable syringe.
  • Disconnect and plug caliper hydraulic line.
  • Disconne...

CLICK HERE TO GET FULL ACCESS TO 2002 BMW 745LI BRAKE SERVICE PROCEDURES

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