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2002 Chevrolet C3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet C3500 Pickup car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet C3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup A/C & HEATER SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> C/K, G & R/V Series w/6.2L, 6.5L & 6.6L Diesel Engines
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL
Two Piece Driveshaft
- Raise vehicle on a hoist.
- Reference mark propeller shaft to pinion flange connection.
- Reference mark slip yoke to transmission for proper reassembly.
- When servicing propeller shafts with pop on seal, do not remove seal from sleeve. Removal of seal causes damage to seal lip where it contacts sleeve yoke. If removal of seal is necessary, replace seal with a new part.
- Remove retainer bolts.
- Remove retainers.
- Remove yoke and cross assembly, wrapping bearing cups with tape in order to prevent loss of bearing rollers. When removing propeller shaft, do not attempt to ...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
Alternator, Replace -> Auxiliary -> Primary
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS
Primary
- Disconnect battery ground cable.
- Remove surge tank and air cleaner.
- Remove upper fan shroud and accessory drive belt.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 ft. lbs.
- Torque rear alternator mounting bolt to 18 ft. ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at engine block.
- Remove bolts and from inlet pipe brackets.
- Remove nut from inlet pipe bracket.
- Remove pipe from engine block.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Discon...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Ro...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
Component location diagrams for most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.
 Engine Harness to Transmission Diagram for 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GASComponents on diagram: |
 I/P Switches Diagram for 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S.
 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL Wiring DiagramComponents on diagram: |
 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet C3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet C3500 Pickup SPECIFICATIONS DATA!
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