2002 Chevrolet Express 2500 A/C & Heater Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Express 2500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Chevrolet Express 2500 automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

We have info for following modifications of 2002 Chevrolet Express 2500

  • 2002 Chevrolet Express 2500 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 2002 Chevrolet Express 2500 4.3 V6 GAS, CID:262, Fuel Injection, Aspiration:262, Engine VIN:, Desg:W
  • 2002 Chevrolet Express 2500 5.0 V8 GAS, CID:305, Fuel Injection, Aspiration:305, Engine VIN:, Desg:M
  • 2002 Chevrolet Express 2500 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 2002 Chevrolet Express 2500 5.7 V8 BI-FUEL, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Express 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Express 2500 cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2002 Chevrolet Express 2500 5.0 V8 GAS

Passenger Cars

Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

  • Ensure all disconnected SRS electrical connectors are securely connected and routed.
  • Install all removed fuses in proper locations.
  • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
  • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
  • On Prizm models, warning lamp should light for six seconds,...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Express 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Express 2500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Compressor, Replace -> 1.6L Engine -> 2.0L & 2.5L Engines -> 2.2L Engine -> 4.2L Engine -> 4.3L Engine -> 4.8L, 5.3L, 6.0L & 8.1L Engines -> 6.6L Diesel Engine -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette & Venture -> Rendezvous -> Tracker -> Vue
Vehicle: 2002 Chevrolet Express 2500 5.0 V8 GAS

Astro & Safari
  • Remove air cleaner.
  • Remove upper half of fan shroud.
  • Recover refrigerant as outlined under .
  • Disconnect electrical connector from A/C clutch.
  • Remove drive belt.
  • Remove engine cover.
  • Remove oil filler tube.
  • Disconnect electrical connector from A/C compressor high pressure cutoff switch.
  • Remove compressor hose assembly bolt from compressor.
  • Remove compressor hose assembly seal washers.
  • Remove bolts securing compressor to mounting bracket, then the compressor, Fig. .
  • Reverse procedure to install...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Express 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Express 2500 cars and light trucks from 1990+

Electric Cooling Fans -> Light Duty Trucks & Vans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable
Vehicle: 2002 Chevrolet Express 2500 5.0 V8 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming proced...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Express 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Express 2500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Radiator, Replace -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette & Venture -> Rendezvous -> Tracker -> Vue
Vehicle: 2002 Chevrolet Express 2500 4.3 V6 GAS

Astro & Safari
  • Drain coolant into suitable container.
  • Remove upper and lower fan shrouds.
  • Disconnect radiator hoses from radiator.
  • Disconnect transmission oil cooler lines from radiator.
  • Disconnect engine oil cooler lines from radiator.
  • Disconnect coolant recovery reservoir hose from radiator filler neck.
  • Remove radiator grille.
  • Remove four bolts attaching A/C condenser to radiator. Remove radiator.
  • Reverse procedure to install.
Aztek
  • Recover refrigerant as outlined under .
  • Drain cooling system into s...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Express 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Express 2500 cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Express 2500 5.0 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 2500 A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Express 2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Chevrolet Express 2500 cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Heater Core, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 Chevrolet Express 2500 4.3 V6 GAS

Astro & Safari
Front
  • Drain cooling system into suitable container.
  • Remove heater hoses.
  • Remove screws that retain cover to heater case assembly.
  • Remove straps that retain heater core to heater case assembly.
  • Remove heater core from vehicle.
  • Reverse procedure to install.
Rear
  • Recover refrigerant as outlined under .
  • Remove body side front lower trim panel.
  • Remove clamps from auxiliary heater pipes.
  • Disconnect auxiliary heater pipes from auxiliary heater module.
  • Remove screws and ban...

CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Express 2500 A/C & HEATER SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2002 Chevrolet Express 2500 vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find