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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Silverado 2500 HD car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
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your 2002 Chevrolet Silverado 2500 HD automobile. Try the Automotix DIY solution today!
We have info for following modifications of 2002 Chevrolet Silverado 2500 HD
- 2002 Chevrolet Silverado 2500 HD 6.0 V8 GAS, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
- 2002 Chevrolet Silverado 2500 HD 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G
- 2002 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL, CID:400, Fuel Injection, Aspiration:400, Engine VIN:, Desg:1
- 2002 Chevrolet Silverado 2500 HD 6.0 V8 BI-FUEL, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
- 2002 Chevrolet Silverado 2500 HD 6.0 V8 CNG, CID:364, Fuel Injection, Aspiration:364, Engine VIN:, Desg:U
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Drum Brakes -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> General System -> Parking Brake Cable
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 CNG
General System
- Inspect components for damage or unusual wear. Replace as required.
- Inspect backing plate mounting bolts and ensure they are tight.
- Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement. Slight amount of fluid is always present and is considered normal, acting as lubricant for cylinder pistons.
- Inspect adjuster screw operation. If satisfactory, lightly lubricate adjusting screw and washer with suitable brake lube. If operation is unsatisfactory, replace.
- Clean rust and dirt from shoe contact surfaces on backing plate using fi...
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Service -> Accumulator Service -> Assemble -> Booster Bleed -> Cleaning & Inspection -> Disassemble
Vehicle: 2002 Chevrolet Silverado 2500 HD 8.1 V8 GAS
Disassemble
- Place accumulator compressor tool No. J-26889, or equivalent, around end of accumulator.
- Install nut onto stud as in. Fig. , then depress accumulator with a C-clamp.
- Remove retainer by using a punch.
- Release C-clamp and remove accumulator compressor tool.
- Remove accumulator, O-ring, retainer, plug and spring,. Fig. .
- Remove retainer, output pushrod, baffle, piston return spring and retainer.
- Cut off eyelet of pedal rod, then remove boot.
- Remove nut, bracket and bolts, then separate cover from housing.
- Remove piston assembly and seals.
- Remove spool valve, then the accu...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 CNG
Battery Ground Cable
Prior to service, dis...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Drum Brakes -> Tightening Specifications
Vehicle: 2002 Chevrolet Silverado 2500 HD 8.1 V8 GAS
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 GAS
Delco Master Cylinder
When performing the following procedures, refer to. Figs. and , noting that the composite reservoir may vary in design.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet...
CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 2500 HD BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 2500 HD AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Chevrolet Silverado 2500 HD cars and light trucks from 1990+.
Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 GAS
Brake System Bleed
Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.
Manual Bleed
- Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
- Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
- ...
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