2002 Chevrolet Silverado 3500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Chevrolet Silverado 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Silverado 3500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Silverado 3500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Chevrolet Silverado 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Silverado 3500 6.6 V8 DIESEL

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2002 Chevrolet Silverado 3500 6.6 V8 DIESEL

Delco Master Cylinder

When performing the following procedures, refer to. Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Silverado & Sierra
Vehicle: 2002 Chevrolet Silverado 3500 8.1 V8 GAS

Refer ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2002 Chevrolet Silverado 3500 8.1 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Starter, Replace
Vehicle: 2002 Chevrolet Silverado 3500 6.6 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle, then remove righthand front tire and wheel assembly.
  • Remove righthand front fender wheelhouse inner panel.
  • Remove starter motor battery positive cable, then solenoid wires.
  • Remove star...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2002 Chevrolet Silverado 3500 8.1 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 2002 Chevrolet Silverado 3500 8.1 V8 GAS

The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chevrolet Silverado 3500 6.0 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Separate mass airflow (MAF)/intake air temperature (IAT) sensor assembly and air inlet tube by loosening hose clamp.
  • Disconnect radiator inlet hose clip from air cleaner outlet duct.
  • Remove air cleaner outlet duct.
  • Reposition radiator outlet hose clamp at radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from vehicle.
  • Reverse procedure to install.

Upper

  • D...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Silverado 3500 6.0 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

Component location diagrams for most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S. from 1990+.

Accessory Switch Housing Diagram for 2002 Chevrolet Silverado 3500 6.6 V8 DIESELAccessory Switch Housing Diagram for 2002 Chevrolet Silverado 3500 6.6 V8 DIESEL

Components on diagram:
  • Instrument Panel
  • Fog Lamp Switch
  • Accessory Switch Housing
    • Transmission Control Module Diagram for 2002 Chevrolet Silverado 3500 6.6 V8 DIESELTransmission Control Module Diagram for 2002 Chevrolet Silverado 3500 6.6 V8 DIESEL

    Components on diagram:
  • Transmission Control Module
  • Powertrain Control Module
  • Engine Control Module
  • Transmission Control Module Connector

    • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S.

    2002 Chevrolet Silverado 3500 6.6 V8 DIESEL Wiring Diagram2002 Chevrolet Silverado 3500 6.6 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • AC Compressor Clutch
  • AC Compressor Clutch Relay
  • HVAC Control Motor
  • AC High Pressure Recirculation Switch
    • 2002 Chevrolet Silverado 3500 6.0 V8 GAS Wiring Diagram2002 Chevrolet Silverado 3500 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Park/Neutral Position Switch
  • Inside Rearview Mirror
  • Backup Lamp-Left
  • Backup Lamp-Right

    • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

    OEM TSB listings for most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: 6.6L LB7, LLY Duramax Diesel Engine Cylinder Head Gasket Missing Thickness Grade Markings-Inspect Block for Stampings
    Vehicle: 2002 Chevrolet Silverado 3500 6.6 V8 DIESEL

    Auto Systems:
  • Diesel Engines
    • Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Chevrolet Silverado 3500 6.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs

    • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Silverado 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Silverado 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Silverado 3500 SPECIFICATIONS DATA!

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