2002 Chevrolet Tracker REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Chevrolet Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Tracker car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Tracker automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Chevrolet Tracker vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

Astro & Safari
Front
  • Remove air cleaner assembly.
  • Disconnect electrical connector, then remove recovery and windshield washer fluid reservoir assembly.
  • Remove two acoustic cover retaining screws in blower motor area.
  • Cut acoustic cover between five clip lands, Fig. . Retain piece of acoustic cover for reassembly.
  • Remove cooling tube from motor.
  • Remove blower motor to case attaching screws.
  • Remove blower motor from case.
  • Reverse procedure install.
Rear
  • Remove left quarter panel swing-out wind...

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

Disc Brakes -> Tokico Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

Removal

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove brake hose mounting bolt from caliper.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are evident, new boots should be installed upon assembly.

Inspect piston bores in both housings for scoring or pitting. Bores that show light scratches or...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

Left

  • Raise and support vehicle.
  • Remove skid plate bolts and skid plate, if equipped.
  • Remove front tire and wheel assembly.
  • Remove the six hub flange bolts and flange.
  • Remove drive axle shaft snap ring.
  • Remove drive axle shaft spindle washer from drive axle shaft.
  • Use a hydraulic jack in order to support the front control arm. To prevent personal injury and/or component damage, use the proper tools to support the lower control arm when removing the coil spring. The coil spring is under extreme pressure and can become a projectile should the spring separate from the lower control ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Chevrolet Tracker 2.5 V6 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner hose and disconnect alternator electrical connector.
  • Remove rubber protector, nut and electrical connector from alternator B+ terminal.
  • Remove adjusting and pivot bolts, then move alternator aside...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Chevrolet Tracker 2.5 V6 GAS

Before servicing any electrical component, ignition key must be in off or lock position and all electrical loads must be off, unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect battery ground. Failure to follow these precautions may cause personal injury and/or damage to vehicle or its components. To avoid being burned, do not remove radiator cap or surge tank cap while engine is hot. Cooling system will release scalding fluid and steam under pressure if radiator cap or s...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Tracker AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Tracker 2.5 V6 GAS

  • Disconnect negative battery cable.
  • Loosen the bolts on the drive belt tensioner.
  • Remove the Air conditioner compressor and Power Steering belt.
  • Loosen the a...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Tracker AUTOMOBILES

Component location diagrams for most 2002 Chevrolet Tracker cars and light trucks sold in the U.S. from 1990+.

Right Rear Speaker Diagram for 2002 Chevrolet Tracker  2.0 L4 GASRight Rear Speaker Diagram for 2002 Chevrolet Tracker 2.0 L4 GAS

Components on diagram:
  • Speaker
  • Right Front Door Lock Diagram for 2002 Chevrolet Tracker  2.0 L4 GASRight Front Door Lock Diagram for 2002 Chevrolet Tracker 2.0 L4 GAS

    Components on diagram:
  • Door Lock
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Tracker PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Chevrolet Tracker AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Chevrolet Tracker cars and light trucks sold in the U.S.

    2002 Chevrolet Tracker  2.5 V6 GAS Wiring Diagram2002 Chevrolet Tracker 2.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Door Lock Switch
  • Remote Control Door Lock Receiver
  • LF Lock Cylinder
  • Rear Lock Cylinder
  • RF Lock Cylinder
  • 2002 Chevrolet Tracker  2.0 L4 GAS Wiring Diagram2002 Chevrolet Tracker 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Blower Motor Resistor
  • Blower Switch
  • Blower Motor
  • Blower Motor Relay
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Tracker WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Tracker AUTOMOBILES

    OEM TSB listings for most 2002 Chevrolet Tracker cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Chevrolet Tracker 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Tracker TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Tracker AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Tracker SPECIFICATIONS DATA!

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